|
|
| (9 intermediate revisions by 2 users not shown) |
| Line 1: |
Line 1: |
| {{LifeTracFab}} | | {{ToolTemplate|ToolName=LifeTrac}} |
| | {{LifeTrac Manufacturing Instructions Navbox}} |
|
| |
|
| ==Topics== | | ==Topics== |
|
| |
| {{LifeTracFab}}
| |
|
| |
|
| [[LifeTrac Fab Assemble|'''Assemble''']] | | [[LifeTrac Fab Assemble|'''Assemble''']] |
| :*[[LifeTrac_Fab_Assemble_Frame | Frame]] | | :*[[LifeTrac/Manufacturing Instructions/Assemble/Frame | Frame]] |
| :*[[LifeTrac_Fab_Assemble_Arms | Arms]] | | :*[[LifeTrac/Manufacturing Instructions/Assemble/Arms | Arms]] |
| :*[[LifeTrac_Fab_Assemble_Hydraulics | Hydraulics]]
| | :*[[LifeTrac/Manufacturing Instructions/Assemble/Hydraulics | Hydraulics]] |
| | |
| | |
| [http://makeprojects.com/Project/LifeTrac-Assemble-Frame/1100/1 Frame]
| |
| | |
| <html>
| |
| <script type="text/javascript" src="http://static.ifixit.net/static/embed/make-embed.js?id=1100"></script> <p><a href="http://makeprojects.com/Project/LifeTrac-Assemble-Frame/1100/1">LifeTrac Assemble Frame</a></p>
| |
| </html>
| |
| | |
| [http://makeprojects.com/Project/LifeTrac-Assemble-Arms/1101/1 Arms]
| |
| <html>
| |
| <script type="text/javascript" src="http://static.ifixit.net/static/embed/make-embed.js?id=1101"></script> <p><a href="http://makeprojects.com/Project/LifeTrac-Assemble-Arms/1101/1">LifeTrac Assemble Arms</a></p>
| |
| </html>
| |
| | |
| [http://makeprojects.com/Project/LifeTrac-Assemble-Hydraulics/1102/1 Hydraulics]
| |
| <html>
| |
| <script type="text/javascript" src="http://static.ifixit.net/static/embed/make-embed.js?id=1102"></script> <p><a href="http://makeprojects.com/Project/LifeTrac-Assemble-Hydraulics/1102/1">LifeTrac Assemble Hydraulics</a></p>
| |
| </html>
| |
| | |
| | |
| ==Frame==
| |
| ===Tools===
| |
| *Jig
| |
| *Blocks
| |
| *Bolting
| |
| **Crescent Wrench
| |
| **Wrench (size)
| |
| **Ratchet (size)
| |
| *Drill/Reamer
| |
| *Level
| |
| *Square/Triangle
| |
| *Mallet/Hammer
| |
| *Punch
| |
| | |
| ===Materials===
| |
| *Frame Pieces 16x
| |
| *Bolts
| |
| *Washers
| |
| *Nuts
| |
| | |
| ===Steps===
| |
| *'''Setup'''
| |
| **Allocate Bolts
| |
| ***Lay out ??? bolts on Assembly Table
| |
| ***Place two washers on each bolt
| |
| ***Loosely attach nuts.
| |
| | |
| *'''Lower Frame Assembly'''
| |
| **Place Blocks on assembly area ground
| |
| **Place Lower Frame pieces (front-to-back) on Blocks
| |
| **Place Lower Frame crossbraces atop the front-to-back pieces
| |
| **Align holes
| |
| **Bolt Lower Frame together.
| |
| **Level the Lower Frame with Level
| |
| ***Adjust Blocks
| |
| | |
| *'''Upper Frame Assembly'''
| |
| **Mount Vertical Frame Pieces to Lower Frame inner corners
| |
| ***Tighten loosely. Leave room for play.
| |
| **Mount Upper Crossbrace Frame Pieces
| |
| **Mount Upper Front-Back Frame Pieces
| |
| **Tighten all frame bolts extra-tight.
| |
| *Finished!
| |
| | |
| ===Potential Issues===
| |
| *Bolt not fitting in hole?
| |
| **Ream hole
| |
| *Bolt fits, but stuck?
| |
| **Loosen nearby bolts, use punch + hammer to force bolt through.
| |
| | |
| ===Successful===
| |
| [[Vann Miller]]
| |
| | |
| ==Arms==
| |
| ===Tools===
| |
| *Jack
| |
| *Wrench
| |
| *Crescent Wrench
| |
| *WD-40
| |
| | |
| *Punch
| |
| *Mallet
| |
| *Hammer
| |
| | |
| | |
| | |
| ===Materials===
| |
| *Arm Tubes (2x)
| |
| *Arm Hydraulic Mount Plates (4x)
| |
| *Frame Arm Mounts (2x)
| |
| *Rotational Shaft
| |
| *Crossbrace
| |
| **Crossbrace Mounts (4x)
| |
| | |
| | |
| *QA Plate
| |
| *Hydraulic Cylinders
| |
| **Short 2x
| |
| **Long 2x
| |
| *Locking Pins
| |
| *Hydraulic Pins 10x
| |
| **Cotter Pins 10x
| |
| | |
| | |
| ===Safety===
| |
| *The arm and frame are HEAVY. ??? tons
| |
| **Be very cautious
| |
| **Wear steel toed boots
| |
| **Block wheels
| |
| | |
| ===Steps===
| |
| *Lay Arm Tubes on Lifetrac Frame
| |
| *Place QA Plate on ground in front of arms.
| |
| *Lift Arms into position
| |
| *Insert Rotational Shaft through arms and Upper Frame Collars.
| |
| *Lay Arm Crossbrace between arms, on Lower Frame front.
| |
| *Bolt Crossbrace Mounts to Crossbrace
| |
| *Bolt Crossbrace Mounts to Arms (4x)
| |
| *Connect Arms to QA plate.
| |
| *Insert Pins
| |
| *Bolt Hydraulic Mount Plates to Arms (4x)
| |
| *Attach Hydraulic Arm Frame Mounts (2x)
| |
| *Mount Main Hydraulic Cylinders (2x) between Frame Mount and Arm Plates
| |
| **Insert Pins
| |
| *Mount Secondary Hydraulic Cylinders (2x) between QA plate and Arm Plates
| |
| **Insert Pins
| |
| *Insert Cotter Pins into all Pins
| |
| | |
| | |
| ===Issues===
| |
| *Arm Rotation Shaft not gong through?
| |
| **Grind shaft.
| |
| **Ream holes
| |
| *Pins not fitting in hydraulic holes?
| |
| **Grind pins
| |
| *Collars come loose?
| |
| **Mallet, Punch, WD-40
| |
