Industrial Robot Bill of Materials: Difference between revisions

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m (Edited for joint 1-6 gearboxes clarification)
(Added costs and edited all items, initial est. grand total available)
Line 57: Line 57:
! Foundation Underplate
! Foundation Underplate
! 1
! 1
! Ground contact mount for industrial robot (x by y by z steel plate)
! Ground contact mount for industrial robot (15" by 15" by 0.25" A36 steel plate)
!  
! est. under 130
!  
!  


Line 64: Line 64:
! Foundation Underplate Bolt
! Foundation Underplate Bolt
! 4
! 4
! Fastener piece for foundation underplate to ground
! Fastener piece for foundation underplate to support (stainless steel 18-8, 1/2”-13 diameter and threads per inch, 3" length, hex bolt)
!  
! est. under 6
!  
!  


Line 71: Line 71:
! Foundation Underplate Washer
! Foundation Underplate Washer
! 4
! 4
! Fastener piece for foundation underplate to ground
! Fastener piece for foundation underplate to support (stainless steel 18-8, 1/2” inner diameter washer)
!  
! est. under 1
!  
!  


Line 78: Line 78:
! Foundation Underplate Nut
! Foundation Underplate Nut
! 4
! 4
! Fastener piece for foundation underplate to ground
! Fastener piece for foundation underplate to support (stainless steel 18-8, 1/2”-13 diameter and threads per inch, hex nut)
!  
! est under 2
!  
!  


|-align="left"
|-align="left"
! Foundation Underplate Welding Consumables
! Foundation Underplate MIG Welding Consumables
!  
!  
! Materials for welding the foundation pillars onto the foundation underplate
! Materials for welding the foundation pillars onto the foundation underplate
!  
! guess under 10
!  
!  


|-align="left"
|-align="left"
! Foundation Pillar (x by y by z steel square tube/rod, t thickness)
! Foundation Pillar
! 4
! 4
! Supporting frame between foundation plates(x by y by z steel square tube/rod, t thickness)
! Supporting frame between foundation plates(2” by 2” by 10”, A36 steel square bar)
!  
! est under 100
!  
!  


|-align="left"
|-align="left"
! Foundation Pillar L-piece
! Foundation Pillar Angle
! 4
! 4
! Connector piece between foundation pillars and foundation overplate (x by y by z steel L-piece, t thickness)
! Connector piece between foundation pillars and foundation overplate (2” width A by 2” width B by 2” length,  A36 steel angle, 0.25” thickness)
!  
! est under 6
!  
!  


Line 106: Line 106:
! Foundation Pillar Bolt
! Foundation Pillar Bolt
! 16
! 16
! Fastener piece between foundation pillars and foundation overplate
! Fastener piece between foundation pillars and foundation overplate (stainless steel 18-8, 1/4”-20 diameter and threads per inch, 3” length, hex bolt)
!  
! est under 7
!  
!  


Line 113: Line 113:
! Foundation Pillar Washer
! Foundation Pillar Washer
! 16
! 16
! Fastener piece between foundation pillars and foundation overplate
! Fastener piece between foundation pillars and foundation overplate (stainless steel 18-8, 1/4” inner diameter washer)
!  
! est under 1
!  
!  


Line 120: Line 120:
! Foundation Pillar Nut
! Foundation Pillar Nut
! 16
! 16
! Fastener piece between foundation pillars and foundation overplate
! Fastener piece between foundation pillars and foundation overplate (stainless steel 18-8, 1/4”-20 diameter and threads per inch, hex nut)
!  
! est under 2
!  
!  


Line 127: Line 127:
! Foundation Overplate
! Foundation Overplate
! 1
! 1
! Mid-air mount for industrial robot (x by y by z steel plate, t thickness)
! Mid-air mount for industrial robot (11” by 11” by 0.25” A36 steel plate)
!  
! est under 90
!  
!  


|-align="left"
|-align="left"
! Baseplate
! Base Angle
! 1
! 1
! Frame for industrial robot on top of foundation overplate (x by y by z steel plate, t thickness)
! Base for industrial robot on top of foundation overplate (8” width A by 8” width B by 8” length A36 steel angle, 1” thickness)
!  
! est under 90
!  
!  


Line 142: Line 142:
! 1
! 1
! Enables rotation of baseplate relative to foundation overplate and insertion of motor shaft for rotation control
! Enables rotation of baseplate relative to foundation overplate and insertion of motor shaft for rotation control
!  
! guess under 100
!  
!  


Line 148: Line 148:
! Joint 1 Gearbox Bolt
! Joint 1 Gearbox Bolt
! 10?
! 10?
! Fastener piece
! Fastener piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt)
!  
! guess under 15
!  
!  


Line 155: Line 155:
! Joint 1 Gearbox Washer
! Joint 1 Gearbox Washer
! 10?
! 10?
! Fastener piece
! Fastener piece (stainless steel 18-8, x inner diameter washer)
!  
! guess under 2
!  
!  


Line 162: Line 162:
! Joint 1 Gearbox Nut
! Joint 1 Gearbox Nut
! 10?
! 10?
! Fastener piece
! Fastener piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut)
!  
! guess under 4
!  
!  


Line 169: Line 169:
! Joint 1 Motor Bolt
! Joint 1 Motor Bolt
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt)
!  
! guess under 6
!  
!  


Line 176: Line 176:
! Joint 1 Motor Washer
! Joint 1 Motor Washer
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x inner diameter washer)
!  
! guess under 1
!  
!  


Line 183: Line 183:
! Joint 1 Motor Nut
! Joint 1 Motor Nut
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut)
!
! guess under 1
!
 
|-align="left"
! Baseplate L-piece
! 2
! For mounting of joint 2 hydraulic motor
!
!
 
|-align="left"
! Baseplate L-piece Bolt
! 6
! Fastener Piece
!
!
 
|-align="left"
! Baseplate L-piece Washer
! 6
! Fastener Piece
!
!
 
|-align="left"
! Baseplate L-piece Nut
! 6
! Fastener Piece
!  
!  
!  


Line 218: Line 190:
! Joint 2 Hydraulic Motor Bolt
! Joint 2 Hydraulic Motor Bolt
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt)
!  
! guess under 6
!  
!  


Line 225: Line 197:
! Joint 2 Hydraulic Motor Washer
! Joint 2 Hydraulic Motor Washer
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x inner diameter washer)
!  
! guess under 1
!  
!  


Line 232: Line 204:
! Joint 2 Hydraulic Motor Nut
! Joint 2 Hydraulic Motor Nut
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut)
!  
! guess under 1
!  
!  


Line 240: Line 212:
! 1
! 1
! Enables tilting of main arm relative to baseplate and control through shaft
! Enables tilting of main arm relative to baseplate and control through shaft
!  
! guess under 100
!  
!  


Line 246: Line 218:
! Joint 2 Gearbox Bolt
! Joint 2 Gearbox Bolt
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt)
!  
! guess under 15
!  
!  


Line 253: Line 225:
! Joint 2 Gearbox Washer
! Joint 2 Gearbox Washer
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x inner diameter washer)
!  
! guess under 2
!  
!  


Line 260: Line 232:
! Joint 2 Gearbox Nut
! Joint 2 Gearbox Nut
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut)
!  
! guess under 4
!  
!  


Line 267: Line 239:
! Main Arm
! Main Arm
! 1
! 1
! Frame piece from baseplate to elbow (x by y by z steel bar)
! Frame piece from baseplate to elbow (48“ by 6” by 2” A36 steel bar)
!  
! est under 300
!  
!  


Line 275: Line 247:
! 1
! 1
! Enables tilting of forearm relative to main arm, and control through shaft
! Enables tilting of forearm relative to main arm, and control through shaft
!  
! guess under 100
!  
!  


Line 281: Line 253:
! Joint 3 Gearbox Bolt
! Joint 3 Gearbox Bolt
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt)
!  
! guess under 15
!  
!  


Line 288: Line 260:
! Joint 3 Gearbox Washer
! Joint 3 Gearbox Washer
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x inner diameter washer)
!  
! guess under 2
!  
!  


Line 295: Line 267:
! Joint 3 Gearbox Nut
! Joint 3 Gearbox Nut
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut)
!  
! guess under 4
!  
!  


Line 302: Line 274:
! Joint 3 Hydraulic Motor Bolt
! Joint 3 Hydraulic Motor Bolt
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt)
!  
! guess under 6
!  
!  


Line 309: Line 281:
! Joint 3 Hydraulic Motor Washer
! Joint 3 Hydraulic Motor Washer
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x inner diameter washer)
!  
! guess under 1
!  
!  


Line 316: Line 288:
! Joint 3 Hydraulic Motor Nut
! Joint 3 Hydraulic Motor Nut
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut)
!  
! guess under 1
!  
!  


Line 323: Line 295:
! Forearm
! Forearm
! 1
! 1
! Frame piece connecting elbow to wrist (x by y by z steel bar)
! Frame piece connecting elbow to wrist (18” by 6” by 2” A36 steel bar)
!  
! est under 150
!  
!  


Line 330: Line 302:
! Forearm L-piece
! Forearm L-piece
! 1
! 1
! For mounting of joint 4 hydraulic motor (x by y by z steel L-piece, t thickness)
! For mounting of joint 4 hydraulic motor (8” width A by 8” width B by 8” length steel L-piece, 1” thickness)
!  
! est under 90
!  
!  


Line 337: Line 309:
! Forearm L-piece Bolt
! Forearm L-piece Bolt
! 4
! 4
! Fastener Piece
! Fastener Piece (stainless steel 18-8, 1/2”-13 diameter and threads per inch, z length, hex bolt)
!  
! est under 6
!  
!  


Line 344: Line 316:
! Forearm L-piece Washer
! Forearm L-piece Washer
! 4
! 4
! Fastener Piece
! Fastener Piece (stainless steel 18-8, 1/2” inner diameter washer)
!  
! est under 1
!  
!  


Line 351: Line 323:
! Forearm L-piece Nut
! Forearm L-piece Nut
! 4
! 4
! Fastener Piece
! Fastener Piece (stainless steel 18-8, 1/2”-13 diameter and threads per inch, hex nut)
!  
! est under 2
!  
!  


Line 358: Line 330:
! Joint 4 Hydraulic Motor Bolt
! Joint 4 Hydraulic Motor Bolt
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt)
!  
! guess under 6
!  
!  


Line 365: Line 337:
! Joint 4 Hydraulic Motor Washer
! Joint 4 Hydraulic Motor Washer
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x inner diameter washer)
!  
! guess under 1
!  
!  


Line 372: Line 344:
! Joint 4 Hydraulic Motor Nut
! Joint 4 Hydraulic Motor Nut
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut)
!  
! guess under 1
!  
!  


Line 380: Line 352:
! 1
! 1
! Enables rotation of wrist relative to forearm and control through shaft
! Enables rotation of wrist relative to forearm and control through shaft
!  
! guess under 100
!  
!  


Line 386: Line 358:
! Joint 4 Gearbox Bolt
! Joint 4 Gearbox Bolt
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt)
!  
! guess under 15
!  
!  


Line 393: Line 365:
! Joint 4 Gearbox Washer
! Joint 4 Gearbox Washer
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x inner diameter washer)
!  
! guess under 1
!  
!  


Line 400: Line 372:
! Joint 4 Gearbox Nut
! Joint 4 Gearbox Nut
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut)
!  
! guess under 2
!  
!  


Line 407: Line 379:
! Wrist L-piece
! Wrist L-piece
! 1
! 1
! For mounting of joint 5 hydraulic motor
! For mounting of joint 5 hydraulic motor (8” width A by 8” width B by 8” length steel L-piece, 1” thickness)
!  
! est under 90
!  
!  


Line 414: Line 386:
! Joint 5 Hydraulic Motor Bolt
! Joint 5 Hydraulic Motor Bolt
! 4?
! 4?
! Fastener piece
! Fastener piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt)
!  
! guess under 6
!  
!  


Line 421: Line 393:
! Joint 5 Hydraulic Motor Washer
! Joint 5 Hydraulic Motor Washer
! 4?
! 4?
! Fastener piece
! Fastener piece (stainless steel 18-8, x inner diameter washer)
!  
! guess under 1
!  
!  


Line 428: Line 400:
! Joint 5 Hydraulic Motor Nut
! Joint 5 Hydraulic Motor Nut
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut)
!  
! guess under 1
!  
!  


Line 436: Line 408:
! 1
! 1
! Enables tilting of wrist relative to forearm and control through shaft
! Enables tilting of wrist relative to forearm and control through shaft
!  
! guess under 100
!  
!  


Line 442: Line 414:
! Joint 5 Gearbox Bolt
! Joint 5 Gearbox Bolt
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt)
!  
! guess under 15
!  
!  


Line 449: Line 421:
! Joint 5 Gearbox Washer
! Joint 5 Gearbox Washer
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x inner diameter washer)
!  
! guess under 2
!  
!  


Line 456: Line 428:
! Joint 5 Gearbox Nut
! Joint 5 Gearbox Nut
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut)
!  
! guess under 2
!  
!  


Line 463: Line 435:
! Wrist Plate
! Wrist Plate
! 1
! 1
! Frame piece connecting Joint 5 L-piece to Joint 6 L-piece (x by y by z steel bar)
! Frame piece connecting Joint 5 L-piece to Joint 6 L-piece (18” by 6” by 2” A36 steel bar)
!  
! est under 150
!  
!  


Line 470: Line 442:
! Joint 6 L-piece
! Joint 6 L-piece
! 1
! 1
! For mounting of joint 6 hydraulic motor (x by y by z L-piece, t thickness)
! For mounting of joint 6 hydraulic motor (8” by 8” by 8” L-piece, 1” thickness)
!  
! est under 90
!  
!  


Line 477: Line 449:
! Joint 6 L-piece Bolt
! Joint 6 L-piece Bolt
! 4
! 4
! Fastener Piece
! Fastener Piece (stainless steel 18-8, 1/2”-13” diameter and threads per inch, z length, hex bolt)
!  
! est under 6
!  
!  


Line 484: Line 456:
! Joint 6 L-piece Washer
! Joint 6 L-piece Washer
! 4
! 4
! Fastener Piece
! Fastener Piece (stainless steel 18-8, 1/2” inner diameter washer)
!
! est under 2
!
 
|-align="left"
! Joint 6 L-piece Washer
! Fastener Piece
!
!  
!  
!  


|-align="left"
|-align="left"
! Joint 6 L-piece Nut
! Joint 6 L-piece Nut
! Fastener Piece
! 4
!  
! Fastener Piece (stainless steel 18-8, 1/2”-13 diameter and threads per inch, hex nut)
!
! est under 2
!  
!  


Line 505: Line 470:
! Joint 6 Hydraulic Motor Bolt
! Joint 6 Hydraulic Motor Bolt
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt)
!  
! guess under 6
!  
!  


Line 512: Line 477:
! Joint 6 Hydraulic Motor Washer
! Joint 6 Hydraulic Motor Washer
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x inner diameter washer)
!  
! guess under 2
!  
!  


Line 519: Line 484:
! Joint 6 Hydraulic Motor Nut
! Joint 6 Hydraulic Motor Nut
! 4?
! 4?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut)
!  
! guess under 2
!  
!  


|-align="left"
|-align="left"
! Joint 6 Gearbox connector
! Joint 6 Gearbox
! 1
! 1
! Enables rotation of end effector relative to wrist and control through shaft
! Enables rotation of end effector relative to wrist and control through shaft
!  
! guess under 100
!  
!  


Line 533: Line 498:
! Joint 6 Gearbox Bolt
! Joint 6 Gearbox Bolt
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt)
!  
! guess under 15
!  
!  


Line 540: Line 505:
! Joint 6 Gearbox Washer
! Joint 6 Gearbox Washer
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x inner diameter washer)
!
! guess under 2
!
 
|-align="left"
! Joint 6 Gearbox washer
! 10?
! Fastener Piece
!
!  
!  


Line 554: Line 512:
! Joint 6 Gearbox nut
! Joint 6 Gearbox nut
! 10?
! 10?
! Fastener Piece
! Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut)
!  
! guess under 2
!  
!  


|-align="left"
|-align="left"
! Powercube
! Powercube III
! 1?
! 1?
! As prime mover-connected pump for hydraulic system
! As prime mover-connected pump and reservoir for hydraulic system
!
! guess under 3000
!
 
|-align="left"
! Hydraulic tank
! 1
! As reservoir for hydraulic system
!  
!  
!  


Line 576: Line 527:
! 1
! 1
! Hydraulic connector (x max pressure, y length, z dia)
! Hydraulic connector (x max pressure, y length, z dia)
!  
! guess under 20
!  
!  


Line 583: Line 534:
! 1
! 1
! For tubing connection to: Pump, Secondary 4-way Pipe, Tertiary 4-way Pipe, Pressure Relief Valve
! For tubing connection to: Pump, Secondary 4-way Pipe, Tertiary 4-way Pipe, Pressure Relief Valve
!  
! guess under 20
!  
!  


Line 590: Line 541:
! 1
! 1
! Hydraulic connector (x max pressure, y length, z dia)
! Hydraulic connector (x max pressure, y length, z dia)
!  
! guess under 20
!  
!  


Line 596: Line 547:
! Pressure Relief Valve
! Pressure Relief Valve
! 1
! 1
! For maintaining continuity of flow when flow to all hydralic motors are cut
! For maintaining continuity of flow when flow to all hydraulic motors is cut
!  
! est under 70
!  
! surpluscentre


|-align="left"
|-align="left"
Line 604: Line 555:
! 1
! 1
! Hydraulic connector (x max pressure, y length, z dia)
! Hydraulic connector (x max pressure, y length, z dia)
!  
! guess under 20
!  
!  


Line 611: Line 562:
! 1
! 1
! Hydraulic connector (x max pressure, y length, z dia)
! Hydraulic connector (x max pressure, y length, z dia)
!  
! guess under 20
!  
!  


Line 618: Line 569:
! 1
! 1
! For tubing connection to: Primary 4-way Pipe, Joint 1 Needle Valve, Joint 2 Needle Valve, Joint 3 Needle Valve
! For tubing connection to: Primary 4-way Pipe, Joint 1 Needle Valve, Joint 2 Needle Valve, Joint 3 Needle Valve
!  
! guess under 20
!  
!  


Line 625: Line 576:
! 1
! 1
! Hydraulic connector (x pressure, y length, z dia)
! Hydraulic connector (x pressure, y length, z dia)
!  
! guess under 20
!  
!  


Line 632: Line 583:
! 1
! 1
! For tubing connection to: Primary 4-way Pipe, Joint 4 Needle Valve, Joint 5 Needle Valve, Joint 6 Needle Valve
! For tubing connection to: Primary 4-way Pipe, Joint 4 Needle Valve, Joint 5 Needle Valve, Joint 6 Needle Valve
!  
! guess under 20
!  
!  


Line 639: Line 590:
! 1
! 1
! Hydraulic connector (x pressure, y length, z dia)
! Hydraulic connector (x pressure, y length, z dia)
!  
! guess under 20
!  
!  


Line 646: Line 597:
! 1
! 1
! Flow control for joint 1 hydraulic motor
! Flow control for joint 1 hydraulic motor
! 40-60
! est under 60
!  
!  


Line 653: Line 604:
! 1
! 1
! Flow control for joint 2 hydraulic motor
! Flow control for joint 2 hydraulic motor
! 40-60
! est under 60
!  
!  


Line 660: Line 611:
! 1
! 1
! Flow control for joint 3 hydraulic motor
! Flow control for joint 3 hydraulic motor
! 40-60
! est under 60
!  
!  


Line 667: Line 618:
! 1
! 1
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 674: Line 625:
! 1
! 1
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 681: Line 632:
! 1
! 1
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 688: Line 639:
! 1
! 1
! Flow control for joint 4 hydraulic motor
! Flow control for joint 4 hydraulic motor
!  
! est under 60
!  
! surpluscentre


|-align="left"
|-align="left"
Line 695: Line 646:
! 1
! 1
! Flow control for joint 5 hydraulic motor
! Flow control for joint 5 hydraulic motor
!  
! est under 60
!  
! surpluscentre


|-align="left"
|-align="left"
Line 702: Line 653:
! 1
! 1
! Flow control for joint 6 hydraulic motor
! Flow control for joint 6 hydraulic motor
!  
! est under 60
!  
! surpluscentre


|-align="left"
|-align="left"
Line 709: Line 660:
! 1
! 1
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 716: Line 667:
! 1
! 1
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 723: Line 674:
! 1
! 1
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 730: Line 681:
! 1
! 1
! 2?-position directional control for joint 1 hydraulic motor
! 2?-position directional control for joint 1 hydraulic motor
!  
! est under 60
!  
!  


Line 737: Line 688:
! 1
! 1
! 2?-position directional control for joint 2 hydraulic motor
! 2?-position directional control for joint 2 hydraulic motor
!  
! est under 60
!  
!  


Line 744: Line 695:
! 1
! 1
! 2?-position directional control for joint 3 hydraulic motor
! 2?-position directional control for joint 3 hydraulic motor
!  
! est under 60
!  
!  


Line 751: Line 702:
! 1
! 1
! 2?-position directional control for joint 4 hydraulic motor
! 2?-position directional control for joint 4 hydraulic motor
!  
! est under 60
!  
!  


Line 758: Line 709:
! 1
! 1
! 2?-position directional control for joint 5 hydraulic motor
! 2?-position directional control for joint 5 hydraulic motor
!  
! est under 60
!  
!  


Line 765: Line 716:
! 1
! 1
! 2?-position directional control for joint 6 hydraulic motor
! 2?-position directional control for joint 6 hydraulic motor
!  
! est under 60
!  
!  


Line 772: Line 723:
! 1
! 1
! Hydraulic connector
! Hydraulic connector
!  
! guess under 20
!  
!  


Line 779: Line 730:
! 1
! 1
! Hydraulic connector
! Hydraulic connector
!  
! guess under 20
!  
!  


Line 786: Line 737:
! 1
! 1
! Hydraulic connector
! Hydraulic connector
!  
! guess under 20
!  
!  


Line 793: Line 744:
! 1
! 1
! Hydraulic connector
! Hydraulic connector
!  
! guess under 20
!  
!  


Line 800: Line 751:
! 1
! 1
! Hydraulic connector
! Hydraulic connector
!  
! guess under 20
!  
!  


Line 807: Line 758:
! 1
! 1
! Hydraulic connector
! Hydraulic connector
!  
! guess under 20
!  
!  


Line 814: Line 765:
! 1
! 1
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 821: Line 772:
! 1
! 1
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 828: Line 779:
! 1
! 1
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 835: Line 786:
! 1
! 1
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 842: Line 793:
! 1
! 1
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 849: Line 800:
! 1
! 1
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 856: Line 807:
! 2
! 2
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 863: Line 814:
! 2
! 2
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 870: Line 821:
! 2
! 2
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 877: Line 828:
! 2
! 2
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 884: Line 835:
! 2
! 2
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 891: Line 842:
! 2
! 2
! Hydraulic Connector
! Hydraulic Connector
!  
! guess under 20
!  
!  


Line 897: Line 848:
! DC Power Supply
! DC Power Supply
! 1
! 1
! To power microcontroller, stepper motor drivers, solenoid drivers
! To power various electronic components
!  
! guess under 400
!  
!  


Line 905: Line 856:
!  
!  
! Electric Connector
! Electric Connector
!  
! guess under 10
!  
!  


Line 912: Line 863:
!  
!  
! Electric Connector for 6 channels  
! Electric Connector for 6 channels  
!  
! guess under 10
!  
!  


Line 919: Line 870:
!  
!  
! Electric Connector for 6 channels
! Electric Connector for 6 channels
!  
! guess under 10
!  
!  


Line 926: Line 877:
! 1
! 1
! To receive computer signals and shaft encoder signals; to command stepper motor drivers and solenoid drivers
! To receive computer signals and shaft encoder signals; to command stepper motor drivers and solenoid drivers
! 50-100?
! est under 100
!  
!  


Line 933: Line 884:
! (6 channels total)
! (6 channels total)
! To receive microcontroller signals and give electric current to stepper motors for joint 1-6 needle valves
! To receive microcontroller signals and give electric current to stepper motors for joint 1-6 needle valves
! 50? total
! guess under 100
!  
!  


Line 940: Line 891:
!  
!  
! Electric Connector for 6 channels
! Electric Connector for 6 channels
!  
! guess under 10
!  
!  


Line 947: Line 898:
! 6
! 6
! To allow electric operation of joint 1-6 needle valves
! To allow electric operation of joint 1-6 needle valves
!  
! guess under 300
!  
!  


Line 954: Line 905:
!  
!  
! Electric Connector for 6 Motors
! Electric Connector for 6 Motors
!  
! guess under 10
!  
!  


Line 961: Line 912:
! 6
! 6
! To rigidly connect joint 1-6 stepper motors and needle valves as 6 pairs
! To rigidly connect joint 1-6 stepper motors and needle valves as 6 pairs
!  
! guess under 100
!  
!  


Line 968: Line 919:
! (6 channels)
! (6 channels)
! To receive microcontroller signals and give electric current to joint 1-6 solenoid valves
! To receive microcontroller signals and give electric current to joint 1-6 solenoid valves
!  
! est under 100
!  
!  


Line 974: Line 925:
! Shaft Encoder
! Shaft Encoder
! 6
! 6
! To measure speed of joint 1-6 hydraulic motor shaft rotation
! To measure speed of joint 1-6 shaft rotation
!  
! guess under 600
!  
!  


Line 982: Line 933:
!  
!  
! Electric Connector for 6 Shaft Encoders
! Electric Connector for 6 Shaft Encoders
! guess under 20
!
|-align="left"
! Grand Total
!  
!  
! Sum of guesses, informed estimates, and range averages
! 9591
!  
!  



Revision as of 22:55, 27 May 2011


Industrial Robot
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Industrial Robot.png



The following is a general bill of materials for the industrial robot with *minimum frame mechanical design*, *hydraulic drive through solenoid valve and stepper motor controlled needle valve*, and *basic electrical configuration*. Note: this bill of materials is not fully developed and may not reflect the optimal design of the industrial robot. As such, this BOM is still a work in progress.

PART NAME NUMBER NEEDED PURPOSE COST SUGGESTED SOURCE
Joint 1 Hydraulic Motor 1 Rotates base of industrial robot est. 100-300 surpluscenter
Joint 2 Hydraulic Motor 1 Tilts main arm of industrial robot from base est. 100-300 surpluscenter
Joint 3 Hydraulic Motor 1 Tilts forearm of industrial robot from main arm est. 100-300 surpluscenter
Joint 4 Hydraulic Motor 1 Rotates wrist of industrial robot from forearm est. 100-300 surpluscenter
Joint 5 Hydraulic Motor 1 Tilts wrist of industrial robot est. 100-300 surpluscenter
Joint 6 Hydraulic Motor 1 Rotates end-effector of industrial robot est. 100-300 surpluscenter
Foundation Underplate 1 Ground contact mount for industrial robot (15" by 15" by 0.25" A36 steel plate) est. under 130
Foundation Underplate Bolt 4 Fastener piece for foundation underplate to support (stainless steel 18-8, 1/2”-13 diameter and threads per inch, 3" length, hex bolt) est. under 6
Foundation Underplate Washer 4 Fastener piece for foundation underplate to support (stainless steel 18-8, 1/2” inner diameter washer) est. under 1
Foundation Underplate Nut 4 Fastener piece for foundation underplate to support (stainless steel 18-8, 1/2”-13 diameter and threads per inch, hex nut) est under 2
Foundation Underplate MIG Welding Consumables Materials for welding the foundation pillars onto the foundation underplate guess under 10
Foundation Pillar 4 Supporting frame between foundation plates(2” by 2” by 10”, A36 steel square bar) est under 100
Foundation Pillar Angle 4 Connector piece between foundation pillars and foundation overplate (2” width A by 2” width B by 2” length, A36 steel angle, 0.25” thickness) est under 6
Foundation Pillar Bolt 16 Fastener piece between foundation pillars and foundation overplate (stainless steel 18-8, 1/4”-20 diameter and threads per inch, 3” length, hex bolt) est under 7
Foundation Pillar Washer 16 Fastener piece between foundation pillars and foundation overplate (stainless steel 18-8, 1/4” inner diameter washer) est under 1
Foundation Pillar Nut 16 Fastener piece between foundation pillars and foundation overplate (stainless steel 18-8, 1/4”-20 diameter and threads per inch, hex nut) est under 2
Foundation Overplate 1 Mid-air mount for industrial robot (11” by 11” by 0.25” A36 steel plate) est under 90
Base Angle 1 Base for industrial robot on top of foundation overplate (8” width A by 8” width B by 8” length A36 steel angle, 1” thickness) est under 90
Joint 1 Gearbox 1 Enables rotation of baseplate relative to foundation overplate and insertion of motor shaft for rotation control guess under 100
Joint 1 Gearbox Bolt 10? Fastener piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 15
Joint 1 Gearbox Washer 10? Fastener piece (stainless steel 18-8, x inner diameter washer) guess under 2
Joint 1 Gearbox Nut 10? Fastener piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 4
Joint 1 Motor Bolt 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 6
Joint 1 Motor Washer 4? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 1
Joint 1 Motor Nut 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 1
Joint 2 Hydraulic Motor Bolt 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 6
Joint 2 Hydraulic Motor Washer 4? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 1
Joint 2 Hydraulic Motor Nut 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 1
Joint 2 Gearbox 1 Enables tilting of main arm relative to baseplate and control through shaft guess under 100
Joint 2 Gearbox Bolt 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 15
Joint 2 Gearbox Washer 10? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 2
Joint 2 Gearbox Nut 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 4
Main Arm 1 Frame piece from baseplate to elbow (48“ by 6” by 2” A36 steel bar) est under 300
Joint 3 Gearbox 1 Enables tilting of forearm relative to main arm, and control through shaft guess under 100
Joint 3 Gearbox Bolt 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 15
Joint 3 Gearbox Washer 10? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 2
Joint 3 Gearbox Nut 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 4
Joint 3 Hydraulic Motor Bolt 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 6
Joint 3 Hydraulic Motor Washer 4? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 1
Joint 3 Hydraulic Motor Nut 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 1
Forearm 1 Frame piece connecting elbow to wrist (18” by 6” by 2” A36 steel bar) est under 150
Forearm L-piece 1 For mounting of joint 4 hydraulic motor (8” width A by 8” width B by 8” length steel L-piece, 1” thickness) est under 90
Forearm L-piece Bolt 4 Fastener Piece (stainless steel 18-8, 1/2”-13 diameter and threads per inch, z length, hex bolt) est under 6
Forearm L-piece Washer 4 Fastener Piece (stainless steel 18-8, 1/2” inner diameter washer) est under 1
Forearm L-piece Nut 4 Fastener Piece (stainless steel 18-8, 1/2”-13 diameter and threads per inch, hex nut) est under 2
Joint 4 Hydraulic Motor Bolt 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 6
Joint 4 Hydraulic Motor Washer 4? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 1
Joint 4 Hydraulic Motor Nut 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 1
Joint 4 Gearbox 1 Enables rotation of wrist relative to forearm and control through shaft guess under 100
Joint 4 Gearbox Bolt 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 15
Joint 4 Gearbox Washer 10? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 1
Joint 4 Gearbox Nut 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 2
Wrist L-piece 1 For mounting of joint 5 hydraulic motor (8” width A by 8” width B by 8” length steel L-piece, 1” thickness) est under 90
Joint 5 Hydraulic Motor Bolt 4? Fastener piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 6
Joint 5 Hydraulic Motor Washer 4? Fastener piece (stainless steel 18-8, x inner diameter washer) guess under 1
Joint 5 Hydraulic Motor Nut 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 1
Joint 5 Gearbox 1 Enables tilting of wrist relative to forearm and control through shaft guess under 100
Joint 5 Gearbox Bolt 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 15
Joint 5 Gearbox Washer 10? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 2
Joint 5 Gearbox Nut 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 2
Wrist Plate 1 Frame piece connecting Joint 5 L-piece to Joint 6 L-piece (18” by 6” by 2” A36 steel bar) est under 150
Joint 6 L-piece 1 For mounting of joint 6 hydraulic motor (8” by 8” by 8” L-piece, 1” thickness) est under 90
Joint 6 L-piece Bolt 4 Fastener Piece (stainless steel 18-8, 1/2”-13” diameter and threads per inch, z length, hex bolt) est under 6
Joint 6 L-piece Washer 4 Fastener Piece (stainless steel 18-8, 1/2” inner diameter washer) est under 2
Joint 6 L-piece Nut 4 Fastener Piece (stainless steel 18-8, 1/2”-13 diameter and threads per inch, hex nut) est under 2
Joint 6 Hydraulic Motor Bolt 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 6
Joint 6 Hydraulic Motor Washer 4? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 2
Joint 6 Hydraulic Motor Nut 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 2
Joint 6 Gearbox 1 Enables rotation of end effector relative to wrist and control through shaft guess under 100
Joint 6 Gearbox Bolt 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 15
Joint 6 Gearbox Washer 10? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 2
Joint 6 Gearbox nut 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 2
Powercube III 1? As prime mover-connected pump and reservoir for hydraulic system guess under 3000
Pump to Tank Tubing 1 Hydraulic connector (x max pressure, y length, z dia) guess under 20
Primary 4-way Pipe 1 For tubing connection to: Pump, Secondary 4-way Pipe, Tertiary 4-way Pipe, Pressure Relief Valve guess under 20
Pump to Primary 4-way Pipe Tubing 1 Hydraulic connector (x max pressure, y length, z dia) guess under 20
Pressure Relief Valve 1 For maintaining continuity of flow when flow to all hydraulic motors is cut est under 70 surpluscentre
Primary 4-way Pipe to Pressure Relief Valve Tubing 1 Hydraulic connector (x max pressure, y length, z dia) guess under 20
Pressure Relief Valve to Tank Tubing 1 Hydraulic connector (x max pressure, y length, z dia) guess under 20
Secondary 4-way Pipe 1 For tubing connection to: Primary 4-way Pipe, Joint 1 Needle Valve, Joint 2 Needle Valve, Joint 3 Needle Valve guess under 20
Primary 4-way Pipe to Secondary 4-way Pipe Tubing 1 Hydraulic connector (x pressure, y length, z dia) guess under 20
Tertiary 4-way Pipe 1 For tubing connection to: Primary 4-way Pipe, Joint 4 Needle Valve, Joint 5 Needle Valve, Joint 6 Needle Valve guess under 20
Primary 4-way Pipe to Tertiary 4-way Pipe Tubing 1 Hydraulic connector (x pressure, y length, z dia) guess under 20
Joint 1 Needle Valve 1 Flow control for joint 1 hydraulic motor est under 60
Joint 2 Needle Valve 1 Flow control for joint 2 hydraulic motor est under 60
Joint 3 Needle Valve 1 Flow control for joint 3 hydraulic motor est under 60
Secondary 4-way pipe to Joint 1 Needle Valve Tubing 1 Hydraulic Connector guess under 20
Secondary 4-way pipe to Joint 2 Needle Valve Tubing 1 Hydraulic Connector guess under 20
Secondary 4-way pipe to Joint 3 Needle Valve Tubing 1 Hydraulic Connector guess under 20
Joint 4 Needle Valve 1 Flow control for joint 4 hydraulic motor est under 60 surpluscentre
Joint 5 Needle Valve 1 Flow control for joint 5 hydraulic motor est under 60 surpluscentre
Joint 6 Needle Valve 1 Flow control for joint 6 hydraulic motor est under 60 surpluscentre
Tertiary 4-way Pipe to Joint 4 Needle Valve Tubing 1 Hydraulic Connector guess under 20
Tertiary 4-way Pipe to Joint 5 Needle Valve Tubing 1 Hydraulic Connector guess under 20
Tertiary 4-way Pipe to Joint 6 Needle Valve Tubing 1 Hydraulic Connector guess under 20
Joint 1 Solenoid Valve 1 2?-position directional control for joint 1 hydraulic motor est under 60
Joint 2 Solenoid Valve 1 2?-position directional control for joint 2 hydraulic motor est under 60
Joint 3 Solenoid Valve 1 2?-position directional control for joint 3 hydraulic motor est under 60
Joint 4 Solenoid Valve 1 2?-position directional control for joint 4 hydraulic motor est under 60
Joint 5 Solenoid Valve 1 2?-position directional control for joint 5 hydraulic motor est under 60
Joint 6 Solenoid Valve 1 2?-position directional control for joint 6 hydraulic motor est under 60
Joint 1 Needle Valve to Solenoid Valve Tubing 1 Hydraulic connector guess under 20
Joint 2 Needle Valve to Solenoid Valve Tubing 1 Hydraulic connector guess under 20
Joint 3 Needle Valve to Solenoid Valve Tubing 1 Hydraulic connector guess under 20
Joint 4 Needle Valve to Solenoid Valve Tubing 1 Hydraulic connector guess under 20
Joint 5 Needle Valve to Solenoid Valve Tubing 1 Hydraulic connector guess under 20
Joint 6 Needle Valve to Solenoid Valve Tubing 1 Hydraulic connector guess under 20
Joint 1 Solenoid Valve to Tank Tubing 1 Hydraulic Connector guess under 20
Joint 2 Solenoid Valve to Tank Tubing 1 Hydraulic Connector guess under 20
Joint 3 Solenoid Valve to Tank Tubing 1 Hydraulic Connector guess under 20
Joint 4 Solenoid Valve to Tank Tubing 1 Hydraulic Connector guess under 20
Joint 5 Solenoid Valve to Tank Tubing 1 Hydraulic Connector guess under 20
Joint 6 Solenoid Valve to Tank Tubing 1 Hydraulic Connector guess under 20
Joint 1 Solenoid Valve to Hydraulic Motor Tubing 2 Hydraulic Connector guess under 20
Joint 2 Solenoid Valve to Hydraulic Motor Tubing 2 Hydraulic Connector guess under 20
Joint 3 Solenoid Valve to Hydraulic Motor Tubing 2 Hydraulic Connector guess under 20
Joint 4 Solenoid Valve to Hydraulic Motor Tubing 2 Hydraulic Connector guess under 20
Joint 5 Solenoid Valve to Hydraulic Motor Tubing 2 Hydraulic Connector guess under 20
Joint 6 Solenoid Valve to Hydraulic Motor Tubing 2 Hydraulic Connector guess under 20
DC Power Supply 1 To power various electronic components guess under 400
Power Supply to Microcontroller Wires Electric Connector guess under 10
Power Supply to Stepper Motor Driver Wires Electric Connector for 6 channels guess under 10
Power Supply to Solenoid Driver Wires Electric Connector for 6 channels guess under 10
Microcontroller 1 To receive computer signals and shaft encoder signals; to command stepper motor drivers and solenoid drivers est under 100
Stepper Motor Driver (6 channels total) To receive microcontroller signals and give electric current to stepper motors for joint 1-6 needle valves guess under 100
Microcontroller to Stepper Motor Driver Wires Electric Connector for 6 channels guess under 10
Stepper Motor 6 To allow electric operation of joint 1-6 needle valves guess under 300
Stepper Motor Driver to Stepper Motor Wires Electric Connector for 6 Motors guess under 10
Stepper Motor Bracket and Fasteners 6 To rigidly connect joint 1-6 stepper motors and needle valves as 6 pairs guess under 100
Solenoid Driver (6 channels) To receive microcontroller signals and give electric current to joint 1-6 solenoid valves est under 100
Shaft Encoder 6 To measure speed of joint 1-6 shaft rotation guess under 600
Microcontroller to Shaft Encoder Wires Electric Connector for 6 Shaft Encoders guess under 20
Grand Total Sum of guesses, informed estimates, and range averages 9591