Industrial Robot Bill of Materials: Difference between revisions

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(Added costs and edited all items, initial est. grand total available)
(Edited costs, put variable on powercube and hence new grand total)
Line 16: Line 16:
! 1
! 1
! Rotates base of industrial robot
! Rotates base of industrial robot
!est. 100-300
!est under 150
! surpluscenter
! surpluscenter


Line 23: Line 23:
! 1
! 1
! Tilts main arm of industrial robot from base
! Tilts main arm of industrial robot from base
! est. 100-300
! es under 150
! surpluscenter
! surpluscenter


Line 30: Line 30:
! 1
! 1
! Tilts forearm of industrial robot from main arm
! Tilts forearm of industrial robot from main arm
! est. 100-300
! est under 150
! surpluscenter
! surpluscenter


Line 37: Line 37:
! 1
! 1
! Rotates wrist of industrial robot from forearm
! Rotates wrist of industrial robot from forearm
! est. 100-300
! est under 150
! surpluscenter
! surpluscenter


Line 44: Line 44:
! 1
! 1
! Tilts wrist of industrial robot
! Tilts wrist of industrial robot
! est. 100-300
! est under 150
! surpluscenter
! surpluscenter


Line 51: Line 51:
! 1
! 1
! Rotates end-effector of industrial robot
! Rotates end-effector of industrial robot
! est. 100-300
! est under 150
! surpluscenter
! surpluscenter


Line 517: Line 517:


|-align="left"
|-align="left"
! Powercube III
! Powercube
! 1?
! 1?
! As prime mover-connected pump and reservoir for hydraulic system
! As prime mover-connected pump and reservoir for hydraulic system
! guess under 3000
! P
!  
!  


Line 597: Line 597:
! 1
! 1
! Flow control for joint 1 hydraulic motor
! Flow control for joint 1 hydraulic motor
! est under 60
! est under 43
!  
!  


Line 604: Line 604:
! 1
! 1
! Flow control for joint 2 hydraulic motor
! Flow control for joint 2 hydraulic motor
! est under 60
! est under 43
!  
!  


Line 611: Line 611:
! 1
! 1
! Flow control for joint 3 hydraulic motor
! Flow control for joint 3 hydraulic motor
! est under 60
! est under 43
!  
!  


Line 639: Line 639:
! 1
! 1
! Flow control for joint 4 hydraulic motor
! Flow control for joint 4 hydraulic motor
! est under 60
! est under 43
! surpluscentre
! surpluscentre


Line 646: Line 646:
! 1
! 1
! Flow control for joint 5 hydraulic motor
! Flow control for joint 5 hydraulic motor
! est under 60
! est under 43
! surpluscentre
! surpluscentre


Line 653: Line 653:
! 1
! 1
! Flow control for joint 6 hydraulic motor
! Flow control for joint 6 hydraulic motor
! est under 60
! est under 43
! surpluscentre
! surpluscentre


Line 681: Line 681:
! 1
! 1
! 2?-position directional control for joint 1 hydraulic motor
! 2?-position directional control for joint 1 hydraulic motor
! est under 60
! est under 50
!  
!  


Line 688: Line 688:
! 1
! 1
! 2?-position directional control for joint 2 hydraulic motor
! 2?-position directional control for joint 2 hydraulic motor
! est under 60
! est under 50
!  
!  


Line 695: Line 695:
! 1
! 1
! 2?-position directional control for joint 3 hydraulic motor
! 2?-position directional control for joint 3 hydraulic motor
! est under 60
! est under 50
!  
!  


Line 702: Line 702:
! 1
! 1
! 2?-position directional control for joint 4 hydraulic motor
! 2?-position directional control for joint 4 hydraulic motor
! est under 60
! est under 50
!  
!  


Line 709: Line 709:
! 1
! 1
! 2?-position directional control for joint 5 hydraulic motor
! 2?-position directional control for joint 5 hydraulic motor
! est under 60
! est under 50
!  
!  


Line 716: Line 716:
! 1
! 1
! 2?-position directional control for joint 6 hydraulic motor
! 2?-position directional control for joint 6 hydraulic motor
! est under 60
! est under 50
!  
!  


Line 849: Line 849:
! 1
! 1
! To power various electronic components
! To power various electronic components
! guess under 400
! guess under 100
!  
!  


Line 877: Line 877:
! 1
! 1
! To receive computer signals and shaft encoder signals; to command stepper motor drivers and solenoid drivers
! To receive computer signals and shaft encoder signals; to command stepper motor drivers and solenoid drivers
! est under 100
! est under 60
!  
!  


Line 898: Line 898:
! 6
! 6
! To allow electric operation of joint 1-6 needle valves
! To allow electric operation of joint 1-6 needle valves
! guess under 300
! est under 160
!  
!  


Line 919: Line 919:
! (6 channels)
! (6 channels)
! To receive microcontroller signals and give electric current to joint 1-6 solenoid valves
! To receive microcontroller signals and give electric current to joint 1-6 solenoid valves
! est under 100
! est under 78
!  
!  


Line 939: Line 939:
! Grand Total
! Grand Total
!  
!  
! Sum of guesses, informed estimates, and range averages
! Sum of guesses and informed estimates
! 9591
! 5578 + P
!  
!  



Revision as of 01:48, 29 May 2011


Industrial Robot
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The following is a general bill of materials for the industrial robot with *minimum frame mechanical design*, *hydraulic drive through solenoid valve and stepper motor controlled needle valve*, and *basic electrical configuration*. Note: this bill of materials is not fully developed and may not reflect the optimal design of the industrial robot. As such, this BOM is still a work in progress.

PART NAME NUMBER NEEDED PURPOSE COST SUGGESTED SOURCE
Joint 1 Hydraulic Motor 1 Rotates base of industrial robot est under 150 surpluscenter
Joint 2 Hydraulic Motor 1 Tilts main arm of industrial robot from base es under 150 surpluscenter
Joint 3 Hydraulic Motor 1 Tilts forearm of industrial robot from main arm est under 150 surpluscenter
Joint 4 Hydraulic Motor 1 Rotates wrist of industrial robot from forearm est under 150 surpluscenter
Joint 5 Hydraulic Motor 1 Tilts wrist of industrial robot est under 150 surpluscenter
Joint 6 Hydraulic Motor 1 Rotates end-effector of industrial robot est under 150 surpluscenter
Foundation Underplate 1 Ground contact mount for industrial robot (15" by 15" by 0.25" A36 steel plate) est. under 130
Foundation Underplate Bolt 4 Fastener piece for foundation underplate to support (stainless steel 18-8, 1/2”-13 diameter and threads per inch, 3" length, hex bolt) est. under 6
Foundation Underplate Washer 4 Fastener piece for foundation underplate to support (stainless steel 18-8, 1/2” inner diameter washer) est. under 1
Foundation Underplate Nut 4 Fastener piece for foundation underplate to support (stainless steel 18-8, 1/2”-13 diameter and threads per inch, hex nut) est under 2
Foundation Underplate MIG Welding Consumables Materials for welding the foundation pillars onto the foundation underplate guess under 10
Foundation Pillar 4 Supporting frame between foundation plates(2” by 2” by 10”, A36 steel square bar) est under 100
Foundation Pillar Angle 4 Connector piece between foundation pillars and foundation overplate (2” width A by 2” width B by 2” length, A36 steel angle, 0.25” thickness) est under 6
Foundation Pillar Bolt 16 Fastener piece between foundation pillars and foundation overplate (stainless steel 18-8, 1/4”-20 diameter and threads per inch, 3” length, hex bolt) est under 7
Foundation Pillar Washer 16 Fastener piece between foundation pillars and foundation overplate (stainless steel 18-8, 1/4” inner diameter washer) est under 1
Foundation Pillar Nut 16 Fastener piece between foundation pillars and foundation overplate (stainless steel 18-8, 1/4”-20 diameter and threads per inch, hex nut) est under 2
Foundation Overplate 1 Mid-air mount for industrial robot (11” by 11” by 0.25” A36 steel plate) est under 90
Base Angle 1 Base for industrial robot on top of foundation overplate (8” width A by 8” width B by 8” length A36 steel angle, 1” thickness) est under 90
Joint 1 Gearbox 1 Enables rotation of baseplate relative to foundation overplate and insertion of motor shaft for rotation control guess under 100
Joint 1 Gearbox Bolt 10? Fastener piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 15
Joint 1 Gearbox Washer 10? Fastener piece (stainless steel 18-8, x inner diameter washer) guess under 2
Joint 1 Gearbox Nut 10? Fastener piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 4
Joint 1 Motor Bolt 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 6
Joint 1 Motor Washer 4? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 1
Joint 1 Motor Nut 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 1
Joint 2 Hydraulic Motor Bolt 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 6
Joint 2 Hydraulic Motor Washer 4? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 1
Joint 2 Hydraulic Motor Nut 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 1
Joint 2 Gearbox 1 Enables tilting of main arm relative to baseplate and control through shaft guess under 100
Joint 2 Gearbox Bolt 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 15
Joint 2 Gearbox Washer 10? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 2
Joint 2 Gearbox Nut 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 4
Main Arm 1 Frame piece from baseplate to elbow (48“ by 6” by 2” A36 steel bar) est under 300
Joint 3 Gearbox 1 Enables tilting of forearm relative to main arm, and control through shaft guess under 100
Joint 3 Gearbox Bolt 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 15
Joint 3 Gearbox Washer 10? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 2
Joint 3 Gearbox Nut 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 4
Joint 3 Hydraulic Motor Bolt 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 6
Joint 3 Hydraulic Motor Washer 4? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 1
Joint 3 Hydraulic Motor Nut 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 1
Forearm 1 Frame piece connecting elbow to wrist (18” by 6” by 2” A36 steel bar) est under 150
Forearm L-piece 1 For mounting of joint 4 hydraulic motor (8” width A by 8” width B by 8” length steel L-piece, 1” thickness) est under 90
Forearm L-piece Bolt 4 Fastener Piece (stainless steel 18-8, 1/2”-13 diameter and threads per inch, z length, hex bolt) est under 6
Forearm L-piece Washer 4 Fastener Piece (stainless steel 18-8, 1/2” inner diameter washer) est under 1
Forearm L-piece Nut 4 Fastener Piece (stainless steel 18-8, 1/2”-13 diameter and threads per inch, hex nut) est under 2
Joint 4 Hydraulic Motor Bolt 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 6
Joint 4 Hydraulic Motor Washer 4? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 1
Joint 4 Hydraulic Motor Nut 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 1
Joint 4 Gearbox 1 Enables rotation of wrist relative to forearm and control through shaft guess under 100
Joint 4 Gearbox Bolt 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 15
Joint 4 Gearbox Washer 10? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 1
Joint 4 Gearbox Nut 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 2
Wrist L-piece 1 For mounting of joint 5 hydraulic motor (8” width A by 8” width B by 8” length steel L-piece, 1” thickness) est under 90
Joint 5 Hydraulic Motor Bolt 4? Fastener piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 6
Joint 5 Hydraulic Motor Washer 4? Fastener piece (stainless steel 18-8, x inner diameter washer) guess under 1
Joint 5 Hydraulic Motor Nut 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 1
Joint 5 Gearbox 1 Enables tilting of wrist relative to forearm and control through shaft guess under 100
Joint 5 Gearbox Bolt 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 15
Joint 5 Gearbox Washer 10? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 2
Joint 5 Gearbox Nut 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 2
Wrist Plate 1 Frame piece connecting Joint 5 L-piece to Joint 6 L-piece (18” by 6” by 2” A36 steel bar) est under 150
Joint 6 L-piece 1 For mounting of joint 6 hydraulic motor (8” by 8” by 8” L-piece, 1” thickness) est under 90
Joint 6 L-piece Bolt 4 Fastener Piece (stainless steel 18-8, 1/2”-13” diameter and threads per inch, z length, hex bolt) est under 6
Joint 6 L-piece Washer 4 Fastener Piece (stainless steel 18-8, 1/2” inner diameter washer) est under 2
Joint 6 L-piece Nut 4 Fastener Piece (stainless steel 18-8, 1/2”-13 diameter and threads per inch, hex nut) est under 2
Joint 6 Hydraulic Motor Bolt 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 6
Joint 6 Hydraulic Motor Washer 4? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 2
Joint 6 Hydraulic Motor Nut 4? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 2
Joint 6 Gearbox 1 Enables rotation of end effector relative to wrist and control through shaft guess under 100
Joint 6 Gearbox Bolt 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, z length, hex bolt) guess under 15
Joint 6 Gearbox Washer 10? Fastener Piece (stainless steel 18-8, x inner diameter washer) guess under 2
Joint 6 Gearbox nut 10? Fastener Piece (stainless steel 18-8, x-y diameter and threads per inch, hex nut) guess under 2
Powercube 1? As prime mover-connected pump and reservoir for hydraulic system P
Pump to Tank Tubing 1 Hydraulic connector (x max pressure, y length, z dia) guess under 20
Primary 4-way Pipe 1 For tubing connection to: Pump, Secondary 4-way Pipe, Tertiary 4-way Pipe, Pressure Relief Valve guess under 20
Pump to Primary 4-way Pipe Tubing 1 Hydraulic connector (x max pressure, y length, z dia) guess under 20
Pressure Relief Valve 1 For maintaining continuity of flow when flow to all hydraulic motors is cut est under 70 surpluscentre
Primary 4-way Pipe to Pressure Relief Valve Tubing 1 Hydraulic connector (x max pressure, y length, z dia) guess under 20
Pressure Relief Valve to Tank Tubing 1 Hydraulic connector (x max pressure, y length, z dia) guess under 20
Secondary 4-way Pipe 1 For tubing connection to: Primary 4-way Pipe, Joint 1 Needle Valve, Joint 2 Needle Valve, Joint 3 Needle Valve guess under 20
Primary 4-way Pipe to Secondary 4-way Pipe Tubing 1 Hydraulic connector (x pressure, y length, z dia) guess under 20
Tertiary 4-way Pipe 1 For tubing connection to: Primary 4-way Pipe, Joint 4 Needle Valve, Joint 5 Needle Valve, Joint 6 Needle Valve guess under 20
Primary 4-way Pipe to Tertiary 4-way Pipe Tubing 1 Hydraulic connector (x pressure, y length, z dia) guess under 20
Joint 1 Needle Valve 1 Flow control for joint 1 hydraulic motor est under 43
Joint 2 Needle Valve 1 Flow control for joint 2 hydraulic motor est under 43
Joint 3 Needle Valve 1 Flow control for joint 3 hydraulic motor est under 43
Secondary 4-way pipe to Joint 1 Needle Valve Tubing 1 Hydraulic Connector guess under 20
Secondary 4-way pipe to Joint 2 Needle Valve Tubing 1 Hydraulic Connector guess under 20
Secondary 4-way pipe to Joint 3 Needle Valve Tubing 1 Hydraulic Connector guess under 20
Joint 4 Needle Valve 1 Flow control for joint 4 hydraulic motor est under 43 surpluscentre
Joint 5 Needle Valve 1 Flow control for joint 5 hydraulic motor est under 43 surpluscentre
Joint 6 Needle Valve 1 Flow control for joint 6 hydraulic motor est under 43 surpluscentre
Tertiary 4-way Pipe to Joint 4 Needle Valve Tubing 1 Hydraulic Connector guess under 20
Tertiary 4-way Pipe to Joint 5 Needle Valve Tubing 1 Hydraulic Connector guess under 20
Tertiary 4-way Pipe to Joint 6 Needle Valve Tubing 1 Hydraulic Connector guess under 20
Joint 1 Solenoid Valve 1 2?-position directional control for joint 1 hydraulic motor est under 50
Joint 2 Solenoid Valve 1 2?-position directional control for joint 2 hydraulic motor est under 50
Joint 3 Solenoid Valve 1 2?-position directional control for joint 3 hydraulic motor est under 50
Joint 4 Solenoid Valve 1 2?-position directional control for joint 4 hydraulic motor est under 50
Joint 5 Solenoid Valve 1 2?-position directional control for joint 5 hydraulic motor est under 50
Joint 6 Solenoid Valve 1 2?-position directional control for joint 6 hydraulic motor est under 50
Joint 1 Needle Valve to Solenoid Valve Tubing 1 Hydraulic connector guess under 20
Joint 2 Needle Valve to Solenoid Valve Tubing 1 Hydraulic connector guess under 20
Joint 3 Needle Valve to Solenoid Valve Tubing 1 Hydraulic connector guess under 20
Joint 4 Needle Valve to Solenoid Valve Tubing 1 Hydraulic connector guess under 20
Joint 5 Needle Valve to Solenoid Valve Tubing 1 Hydraulic connector guess under 20
Joint 6 Needle Valve to Solenoid Valve Tubing 1 Hydraulic connector guess under 20
Joint 1 Solenoid Valve to Tank Tubing 1 Hydraulic Connector guess under 20
Joint 2 Solenoid Valve to Tank Tubing 1 Hydraulic Connector guess under 20
Joint 3 Solenoid Valve to Tank Tubing 1 Hydraulic Connector guess under 20
Joint 4 Solenoid Valve to Tank Tubing 1 Hydraulic Connector guess under 20
Joint 5 Solenoid Valve to Tank Tubing 1 Hydraulic Connector guess under 20
Joint 6 Solenoid Valve to Tank Tubing 1 Hydraulic Connector guess under 20
Joint 1 Solenoid Valve to Hydraulic Motor Tubing 2 Hydraulic Connector guess under 20
Joint 2 Solenoid Valve to Hydraulic Motor Tubing 2 Hydraulic Connector guess under 20
Joint 3 Solenoid Valve to Hydraulic Motor Tubing 2 Hydraulic Connector guess under 20
Joint 4 Solenoid Valve to Hydraulic Motor Tubing 2 Hydraulic Connector guess under 20
Joint 5 Solenoid Valve to Hydraulic Motor Tubing 2 Hydraulic Connector guess under 20
Joint 6 Solenoid Valve to Hydraulic Motor Tubing 2 Hydraulic Connector guess under 20
DC Power Supply 1 To power various electronic components guess under 100
Power Supply to Microcontroller Wires Electric Connector guess under 10
Power Supply to Stepper Motor Driver Wires Electric Connector for 6 channels guess under 10
Power Supply to Solenoid Driver Wires Electric Connector for 6 channels guess under 10
Microcontroller 1 To receive computer signals and shaft encoder signals; to command stepper motor drivers and solenoid drivers est under 60
Stepper Motor Driver (6 channels total) To receive microcontroller signals and give electric current to stepper motors for joint 1-6 needle valves guess under 100
Microcontroller to Stepper Motor Driver Wires Electric Connector for 6 channels guess under 10
Stepper Motor 6 To allow electric operation of joint 1-6 needle valves est under 160
Stepper Motor Driver to Stepper Motor Wires Electric Connector for 6 Motors guess under 10
Stepper Motor Bracket and Fasteners 6 To rigidly connect joint 1-6 stepper motors and needle valves as 6 pairs guess under 100
Solenoid Driver (6 channels) To receive microcontroller signals and give electric current to joint 1-6 solenoid valves est under 78
Shaft Encoder 6 To measure speed of joint 1-6 shaft rotation guess under 600
Microcontroller to Shaft Encoder Wires Electric Connector for 6 Shaft Encoders guess under 20
Grand Total Sum of guesses and informed estimates 5578 + P