Industrial Robot Build Instructions: Difference between revisions

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(Gearbox Race Plates)
(Itemizing Some Instructions (step by step summary to be separate))
Line 7: Line 7:
*In development- setting up working concept, then to be followed by specific dimensions
*In development- setting up working concept, then to be followed by specific dimensions


=Punch Components=
=X Components=


==Punch Foundation Underplate==
==Foundation Underplate==


*4 holes as shown below
*4 holes as shown below
[[Image:Underplate.jpg|600px]]
[[Image:Underplate.jpg|600px]]


==Punch Foundation Overplate==
==Foundation Bar==
 
*1 hole as shown below, repeat for a total of 6 bars
[[Image:Pillar.jpg|600px]]
 
==Foundation Overplate==


*20 holes as shown below
*20 holes as shown below
[[Image:IROverplate.jpg|700px]]
[[Image:IROverplate.jpg|700px]]


==Punch Base Angle==
==Base Angle==


*24 holes as shown below
*24 holes as shown below
[[Image:BaseAngle.jpg|700px]]
[[Image:BaseAngle.jpg|700px]]


==Punch Main Arm==
==Main Arm==


*16 holes as shown below
*16 holes as shown below
[[Image:MainArm.jpg|700px]]
[[Image:MainArm.jpg|700px]]


==Punch Forearm Angle==
==Forearm Angle==


*20 holes as shown below
*20 holes as shown below
[[Image:ForearmAngle.jpg|700px]]
[[Image:ForearmAngle.jpg|700px]]


==Punch Forearm Plate==
==Forearm Plate==


*5 holes as shown below, repeat for a total of 2 plates
*5 holes as shown below, repeat for a total of 2 plates
[[Image:ForearmPlate.jpg|700px]]
[[Image:ForearmPlate.jpg|700px]]


==Punch Wrist Angle==
==Wrist Angle==


*24 holes as shown below
*24 holes as shown below
[[Image:WristAngle.jpg|700px]]
[[Image:WristAngle.jpg|700px]]


==Punch End-effector Angle==
==End-effector Angle==


*24 holes as shown below
*24 holes as shown below
[[Image:EEAngle.jpg|700px]]
[[Image:EEAngle.jpg|700px]]


==Punch Gearbox Input Plate==
==Gearbox Input Plate==


*16 holes as shown below, repeat for a total of 6 plates
*16 holes as shown below, repeat for a total of 6 plates
[[Image:GearboxInputPlate.jpg|700px]]
[[Image:GearboxInputPlate.jpg|700px]]


==Punch Gearbox Cover Plate==
==Cover Plate==


*4 holes as shown below, repeat for a total of 12 plates
*4 holes as shown below, repeat for a total of 12 plates
Line 64: Line 69:
[[Image:StepperMotorMountAngle.jpg|700px]]
[[Image:StepperMotorMountAngle.jpg|700px]]


==Punch Stepper Motor Mount Plate==
==Stepper Motor Mount Plate==


*3 holes as shown below, repeat for a total of 12 plates
*3 holes as shown below, repeat for a total of 12 plates
[[Image:StepperMotorMountPlate.jpg|700px]]
[[Image:StepperMotorMountPlate.jpg|700px]]


==Punch Gearbox Middle Race Plates==
==Gearbox Middle Race Plates==


*4 holes as shown below, repeat for a total of 18 plates
*4 holes as shown below, repeat for a total of 18 plates


==Punch Gearbox Outer Race Plates==
==Gearbox Outer Race Plates==


*4 holes as shown below, repeat for a total of 18 plates
*4 holes as shown below, repeat for a total of 18 plates


=Drill Components=
==Gearbox Side Plate==
 
==Drill Foundation Bar==
 
*1 hole as shown below, repeat for a total of 6 bars
[[Image:Pillar.jpg|600px]]
 
==Drill Gearbox Side Plate==


*10 holes as shown below, repeat for a total of 12 plates
*10 holes as shown below, repeat for a total of 12 plates
[[Image:GearboxSidePlate.jpg|700px]]
[[Image:GearboxSidePlate.jpg|700px]]


==Drill Shaft Bar==
==Shaft Bar==


*4 holes as shown below, repeat for a total of 6 bars
*4 holes as shown below, repeat for a total of 6 bars

Revision as of 22:46, 2 July 2011


Industrial Robot
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  • Missing some steps
  • Missing some images
  • In development- setting up working concept, then to be followed by specific dimensions

X Components

Foundation Underplate

  • 4 holes as shown below

Underplate.jpg

Foundation Bar

  • 1 hole as shown below, repeat for a total of 6 bars

Pillar.jpg

Foundation Overplate

  • 20 holes as shown below

IROverplate.jpg

Base Angle

  • 24 holes as shown below

BaseAngle.jpg

Main Arm

  • 16 holes as shown below

MainArm.jpg

Forearm Angle

  • 20 holes as shown below

ForearmAngle.jpg

Forearm Plate

  • 5 holes as shown below, repeat for a total of 2 plates

ForearmPlate.jpg

Wrist Angle

  • 24 holes as shown below

WristAngle.jpg

End-effector Angle

  • 24 holes as shown below

EEAngle.jpg

Gearbox Input Plate

  • 16 holes as shown below, repeat for a total of 6 plates

GearboxInputPlate.jpg

Cover Plate

  • 4 holes as shown below, repeat for a total of 12 plates

GearboxCoverPlate.jpg

Punch Stepper Motor Mount Angle

  • 8 holes as shown below, repeat for a total of 6 angles

StepperMotorMountAngle.jpg

Stepper Motor Mount Plate

  • 3 holes as shown below, repeat for a total of 12 plates

StepperMotorMountPlate.jpg

Gearbox Middle Race Plates

  • 4 holes as shown below, repeat for a total of 18 plates

Gearbox Outer Race Plates

  • 4 holes as shown below, repeat for a total of 18 plates

Gearbox Side Plate

  • 10 holes as shown below, repeat for a total of 12 plates

GearboxSidePlate.jpg

Shaft Bar

  • 4 holes as shown below, repeat for a total of 6 bars

ShaftBar.jpg

Torch Components

Torch Gearbox Middle Race Plate

  • 1 hole as shown below, repeat for a total of 18 plates

Torch Gearbox Outer Race Plate

  • 1 hole as shown below, repeat for a total of 18 plates

Tap Components

Tap Foundation Bars

  • As shown below, repeat for a total of 4 bars

Image

Tap Gearbox Hubs

  • As shown below (gearbox 1)

Image

  • As shown below (gearbox 2)

Image

  • As shown below (gearbox 3)

Image

  • As shown below (gearbox 4)

Image

  • As shown below (gearbox 5)

Image

  • As shown below (gearbox 6)

Image

Tap Gearbox Side Plates

  • As shown below, repeat for a total of 12 plates

Image

Thread Components

Thread Input Shaft

  • As shown below, repeat for a total of 6 shafts

Image

Thread Output Shaft

  • As shown below, repeat for a total of 6 shafts

Image

Weld Components

Weld Foundation Bar

  • 4 bar welding as shown below

Image

Weld Forearm

  • 2 piece welding as shown below, repeat for a total of 6 welds

Image

  • 2 piece welding as shown below, repeat for a total of 6 welds

Image

X Components

X Encoder Disc

  • Y as shown below, repeat for a total 6 discs

Image

Assemble Components

Assemble Gearboxes

  • 26 bolt, 3 nut assembly as shown below (gearbox 1)

Image

  • 26 bolt, 3 nut assembly as shown below (gearbox 2)

Image

  • 26 bolt, 3 nut assembly as shown below (gearbox 3)

Image

  • 26 bolt, 3 nut assembly as shown below (gearbox 4)

Image

  • 26 bolt, 3 nut assembly as shown below (gearbox 5)

Image

  • 26 bolt, 3 nut assembly as shown below (gearbox 6)

Image

Assemble Foundation

  • As shown below

Image

Assemble Main Arm to Forearm

  • As shown below

Image

Assemble Wrist

  • As shown below

Image

Assemble Foundation, Main Arm to Forearm, and Wrist

  • As shown below

Image

Assemble Stepper Motor Mount

  • 7 bolt, 6 nut, 6 spacer assembly as shown below, repeat for a total of 6 mounts

Image

Connect Components

Hydraulic Connections

  • X connections as shown below

Image

Electronic Connections

  • X connections as shown below

Image

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