Industrial Robot Build Instructions: Difference between revisions

From Open Source Ecology
Jump to navigation Jump to search
(collapsing wrist angle and ee angle into one)
(Organizing)
Line 11: Line 11:
==Foundation Underplate==
==Foundation Underplate==


*4 holes as shown below
*As shown below
[[Image:Underplate.jpg|600px]]
[[Image:Underplate.jpg|600px]]


==Foundation Bar==
==Foundation Bar==


*1 hole as shown below, repeat for a total of 6 bars
*As shown below, repeat for a total of 6 bars
[[Image:Pillar.jpg|600px]]
[[Image:Pillar.jpg|600px]]


Line 25: Line 25:
==Foundation Overplate==
==Foundation Overplate==


*20 holes as shown below
*As shown below
[[Image:IROverplate.jpg|700px]]
[[Image:IROverplate.jpg|700px]]


==Base Angle==
==Base Angle==


*24 holes as shown below
*As shown below
[[Image:BaseAngle.jpg|700px]]
[[Image:BaseAngle.jpg|700px]]


==Main Arm==
==Main Arm==


*6 holes as shown below
*As shown below
[[Image:MainArm.jpg|700px]]
[[Image:MainArm.jpg|700px]]


==Forearm Angle==
==Forearm Angle==


*20 holes as shown below
*As shown below
[[Image:ForearmAngle.jpg|700px]]
[[Image:ForearmAngle.jpg|700px]]


==Forearm Plate==
==Forearm Plate==


*5 holes as shown below, repeat for a total of 2 plates
*As shown below, repeat for a total of 2 plates
[[Image:ForearmPlate.jpg|700px]]
[[Image:ForearmPlate.jpg|700px]]


Line 54: Line 54:
==Wrist Angle==
==Wrist Angle==


*24 holes as shown below
*As shown below
[[Image:WristAngle.jpg|700px]]
[[Image:WristAngle.jpg|700px]]


==Punch Stepper Motor Mount Angle==
==Punch Stepper Motor Mount Angle==


*8 holes as shown below, repeat for a total of 6 angles
*As shown below, repeat for a total of 6 angles
[[Image:StepperMotorMountAngle.jpg|700px]]
[[Image:StepperMotorMountAngle.jpg|700px]]


==Stepper Motor Mount Plate==
==Stepper Motor Mount Plate==


*3 holes as shown below, repeat for a total of 12 plates
*As shown below, repeat for a total of 12 plates
[[Image:StepperMotorMountPlate.jpg|700px]]
[[Image:StepperMotorMountPlate.jpg|700px]]


==Shaft Bar==
==Shaft Bar==


*4 holes as shown below, repeat for a total of 6 bars
*As shown below, repeat for a total of 6 bars
[[Image:ShaftBar.jpg|700px]]
[[Image:ShaftBar.jpg|700px]]


Line 76: Line 76:
==Gearbox 1 Input Plate==
==Gearbox 1 Input Plate==


*16 holes as shown below
*As shown below


[[Image:Gearbox1InputPlate.jpg|700px]]
[[Image:Gearbox1InputPlate.jpg|700px]]
Line 84: Line 84:
==Gearbox 1 Side Plates==
==Gearbox 1 Side Plates==


*10 holes as shown below, repeat for a total of 2 plates
*As shown below, repeat for a total of 2 plates


[[Image:Gearbox1SidePlate.jpg|700px]]
[[Image:Gearbox1SidePlate.jpg|700px]]
Line 92: Line 92:
==Gearbox 1 Cover Plates==
==Gearbox 1 Cover Plates==


*4 holes as shown below, repeat for a total of 2 plates
*As shown below, repeat for a total of 2 plates


[[Image:Gearbox1CoverPlate.jpg|700px]]
[[Image:Gearbox1CoverPlate.jpg|700px]]
Line 98: Line 98:
==Gearbox Middle Race Plates==
==Gearbox Middle Race Plates==


*4 holes as shown below, repeat for a total of 18 plates
*As shown below, repeat for a total of 18 plates


==Gearbox Outer Race Plates==
==Gearbox Outer Race Plates==


*4 holes as shown below, repeat for a total of 18 plates
*As shown below, repeat for a total of 18 plates


==Gearbox Side Plate==
==Gearbox Side Plate==


*10 holes as shown below, repeat for a total of 12 plates
*As shown below, repeat for a total of 12 plates
[[Image:GearboxSidePlate.jpg|700px]]
[[Image:GearboxSidePlate.jpg|700px]]


Line 130: Line 130:
==Assemble Gearboxes==
==Assemble Gearboxes==


*26 bolt, 3 nut assembly as shown below (gearbox 1)
*As shown below (gearbox 1)
Image
Image


*26 bolt, 3 nut assembly as shown below (gearbox 2)
*As shown below (gearbox 2)
Image
Image


*26 bolt, 3 nut assembly as shown below (gearbox 3)
*As shown below (gearbox 3)
Image
Image


*26 bolt, 3 nut assembly as shown below (gearbox 4)
*As shown below (gearbox 4)
Image
Image


*26 bolt, 3 nut assembly as shown below (gearbox 5)
*As shown below (gearbox 5)
Image
Image


*26 bolt, 3 nut assembly as shown below (gearbox 6)
*As shown below (gearbox 6)
Image
Image


Line 170: Line 170:
==Assemble Stepper Motor Mount==
==Assemble Stepper Motor Mount==


*7 bolt, 6 nut, 6 spacer assembly as shown below, repeat for a total of 6 mounts
*As shown below, repeat for a total of 6 mounts
Image
Image


Line 177: Line 177:
==Hydraulic Connections==
==Hydraulic Connections==


*X connections as shown below
*As shown below
Image
Image


==Electronic Connections==
==Electronic Connections==


*X connections as shown below
*As shown below
Image
Image


[[Category:Industrial Robot]]
[[Category:Industrial Robot]]

Revision as of 14:22, 12 July 2011


Industrial Robot
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Industrial Robot.png



  • Missing some steps
  • Missing some images
  • In development- setting up working concept, then to be followed by specific dimensions

Frame Components

Foundation Underplate

  • As shown below

Underplate.jpg

Foundation Bar

  • As shown below, repeat for a total of 6 bars

Pillar.jpg

  • Weld the 4 Foundation Bars to fit into the 2" by 2" square guides shown in the image for Foundation Underplate, with the bars' holes at the top end such that the Foundation Overplate can be mounted.
  • Tap all holes in the foundation bars with

Foundation Overplate

  • As shown below

IROverplate.jpg

Base Angle

  • As shown below

BaseAngle.jpg

Main Arm

  • As shown below

MainArm.jpg

Forearm Angle

  • As shown below

ForearmAngle.jpg

Forearm Plate

  • As shown below, repeat for a total of 2 plates

ForearmPlate.jpg

  • Weld the Forearm onto the Forearm Plate A as shown by the guides in the image for Forearm Plate A.
  • Weld the Forearm onto the Forearm Plate B as shown by the guides in the image for Forearm Plate B.

Wrist Angle

  • As shown below

WristAngle.jpg

Punch Stepper Motor Mount Angle

  • As shown below, repeat for a total of 6 angles

StepperMotorMountAngle.jpg

Stepper Motor Mount Plate

  • As shown below, repeat for a total of 12 plates

StepperMotorMountPlate.jpg

Shaft Bar

  • As shown below, repeat for a total of 6 bars

ShaftBar.jpg

Gearbox 1 Components

Gearbox 1 Input Plate

  • As shown below

Gearbox1InputPlate.jpg

  • Note: Location of mounting holes for hydraulic motor need adjustment

Gearbox 1 Side Plates

  • As shown below, repeat for a total of 2 plates

Gearbox1SidePlate.jpg

  • Tap each hole in gearbox 1 with

Gearbox 1 Cover Plates

  • As shown below, repeat for a total of 2 plates

Gearbox1CoverPlate.jpg

Gearbox Middle Race Plates

  • As shown below, repeat for a total of 18 plates

Gearbox Outer Race Plates

  • As shown below, repeat for a total of 18 plates

Gearbox Side Plate

  • As shown below, repeat for a total of 12 plates

GearboxSidePlate.jpg

Gearbox 1 Input Shaft

  • Thread as shown below

Image

Gearbox 1 Output Shaft

  • Thread as shown below

Image

Encoder Components

X Encoder Disc

  • Y as shown below, repeat for a total 6 discs

Image

Assemble Components

Assemble Gearboxes

  • As shown below (gearbox 1)

Image

  • As shown below (gearbox 2)

Image

  • As shown below (gearbox 3)

Image

  • As shown below (gearbox 4)

Image

  • As shown below (gearbox 5)

Image

  • As shown below (gearbox 6)

Image

Assemble Foundation

  • As shown below

Image

Assemble Main Arm to Forearm

  • As shown below

Image

Assemble Wrist

  • As shown below

Image

Assemble Foundation, Main Arm to Forearm, and Wrist

  • As shown below

Image

Assemble Stepper Motor Mount

  • As shown below, repeat for a total of 6 mounts

Image

Connect Components

Hydraulic Connections

  • As shown below

Image

Electronic Connections

  • As shown below

Image