Industrial Robot/Bill of Materials: Difference between revisions

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*Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1  83]
*Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1  83]


=Gear Reducer 1=
=Gear Reducer 1,2=


*Gearbox Input Plate
*Gearbox 1,2 Input Plate
*Gearbox Side Plate
*Gearbox 1,2 Side Plate
*Gearbox Cover Plate
*Gearbox 1,2 Cover Plate
*Gearbox Output Shaft  
*Gearbox 1,2 Output Shaft  
*Gearbox Input Spur Gear (3” pitch diameter, 4 diametral pitch
*Gearbox 1,2 Input Spur Gear
*Gearbox Output Spur Gear (5” pitch diameter, 4 diametral pitch
*Gearbox 1,2 Output Spur Gear  
*Gearbox Output Hub (
*Gearbox 1,2 Output Hub  
*Gearbox Output Key (
*Gearbox 1,2 Output Key  
*Gearbox Ball Bearing A (
*Gearbox 1,2 Near Outer Bearing Plate
*Gearbox Ball Bearing B (
*Gearbox 1,2 Near Middle Bearing Plate
*Bolts ( )
*Gearbox 1,2 Far Outer Bearing Plate
*Gearbox 1,2 Far Middle Bearing Plate
*Gearbox 1,2 Near Inner Race Round Bar
*Gearbox 1,2 Far Inner Race Round Bar
*Gearbox 1,2 O-ring Seal


=Gear Reducer 2=
=Gear Reducer 3,4,5,6=


*Gearbox Input Plate  
*Gearbox 3,4,5,6 Input Plate
*Gearbox Side Plate
*Gearbox 3,4,5,6 Side Plate
*Gearbox Cover Plate
*Gearbox 3,4,5,6 Cover Plate
*Gearbox Output Shaft
*Gearbox 3,4,5,6 Output Shaft  
*Gearbox Input Spur Gear
*Gearbox 3,4,5,6 Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox 3,4,5,6 Output Spur Gear  
*Gearbox Output Hub
*Gearbox 3,4,5,6 Output Hub  
*Gearbox Output Key
*Gearbox 3,4,5,6 Output Key  
*Gearbox Ball Bearing A
*Gearbox 3,4,5,6 Near Outer Bearing Plate
*Gearbox Ball Bearing B
*Gearbox 3,4,5,6 Near Middle Bearing Plate
*Bolts ( )
*Gearbox 3,4,5,6 Far Outer Bearing Plate
 
*Gearbox 3,4,5,6 Far Middle Bearing Plate
=Gear Reducer 3=
*Gearbox 3,4,5,6 Near Inner Race Round Bar
 
*Gearbox 3,4,5,6 Far Inner Race Round Bar
*Gearbox Input Plate
*Gearbox 3,4,5,6 O-ring Seal
*Gearbox Side Plate
*Gearbox Cover Plate
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Output Key
*Gearbox Ball Bearing A
*Gearbox Ball Bearing B
*Bolts ( )
 
=Gear Reducer 4=
 
*Gearbox Input Plate
*Gearbox Side Plate
*Gearbox Cover Plate
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Output Key
*Gearbox Ball Bearing A
*Gearbox Ball Bearing B
*Bolts ( )
 
=Gear Reducer 5=
 
*Gearbox Input Plate
*Gearbox Side Plate
*Gearbox Cover Plate
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Output Key
*Gearbox Ball Bearing A
*Gearbox Ball Bearing B
*Bolts ( )
 
=Gear Reducer 6=
 
*Gearbox Input Plate (7” x 11” x 0.5”, A36 steel plate)
*Gearbox Side Plate
*Gearbox Cover Plate
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Output Key
*Gearbox Ball Bearing A
*Gearbox Ball Bearing B
*Bolts ( )


=Stepper Motor Mounts=
=Stepper Motor Mounts=

Revision as of 02:58, 25 July 2011


Industrial Robot
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Industrial Robot.png


General Information

  • Refer to master diagram on the development page for illustrated overview of the industrial robot's interconnections
  • This bill of materials is a developmental version
  • Links are to sources for example pricing, the number representing the total cost of the item

Hydraulics

  • Powercube (1500psi, 18GPM)
  • Hydraulic Motor 1 300
  • Hydraulic Motor 2 300
  • Hydraulic Motor 3 160
  • Hydraulic Motor 4 160
  • Hydraulic Motor 5 160
  • Hydraulic Motor 6 160
  • Solenoid Valve (1-6, x6) 300
  • Solenoid Valve Subplate (1-6, SAE6, x6) 288
  • Needle Valve (1-6, 1/2NPTF, x6) 180
  • Pressure Relief Valve 42
  • Hose (0.5"NPTM, 3', x17)
  • Hose (0.75"NPTM, 3', x3)
  • Hose (0.5"NPTM, 6', x12)
  • Hose (0.5"NPTM, 8', x6)
  • Hose (1.25"NPTM, 2', x1)
  • Hose (0.5"NPTM, 4', x4)
  • Hose (0.5"NPTM, 2', x2)
  • Adapter (0.5"NPTF to SAE6M, x24)
  • Adapter (0.5"NPTF to SAE4M, x4)
  • Adapter (0.5"NPTF to SAE10M, x4)
  • Adapter (0.75"NPTM to 0.5"NPTF, x4)
  • Pipe (4-way, 0.5"NPTF, x6)
  • Pipe (4-way, 0.75"NPTF, x2)

Electronics

  • Microcontroller 65
  • Solenoid Driver (x2) 26
  • Stepper Motor Driver (x6) 90
  • Power Supply (as necessary to connect to 6 step motor drivers, 2 solenoid drivers, and 6 encoders)
  • Wire

Frame

  • Foundation Underplate (24" by 24" by 0.5" A36 steel plate 90
  • Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) 62
  • Foundation Overplate (16” by 16” by 0.5” A36 steel plate) 51
  • Base Angle (8”A/8”B by 20”L by 1”T A36 steel angle) 154
  • Main Arm (1” by 4” by 15” A36 steel bar) 23
  • Forearm Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) 83
  • Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x1) 50
  • Forearm Plate B (8” by 4” by 0.5” A36 steel plate, x1) 24
  • Forearm (2” by 2” by 12” by 0.25T carbon steel square tube) 11
  • Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) 83

Gear Reducer 1,2

  • Gearbox 1,2 Input Plate
  • Gearbox 1,2 Side Plate
  • Gearbox 1,2 Cover Plate
  • Gearbox 1,2 Output Shaft
  • Gearbox 1,2 Input Spur Gear
  • Gearbox 1,2 Output Spur Gear
  • Gearbox 1,2 Output Hub
  • Gearbox 1,2 Output Key
  • Gearbox 1,2 Near Outer Bearing Plate
  • Gearbox 1,2 Near Middle Bearing Plate
  • Gearbox 1,2 Far Outer Bearing Plate
  • Gearbox 1,2 Far Middle Bearing Plate
  • Gearbox 1,2 Near Inner Race Round Bar
  • Gearbox 1,2 Far Inner Race Round Bar
  • Gearbox 1,2 O-ring Seal

Gear Reducer 3,4,5,6

  • Gearbox 3,4,5,6 Input Plate
  • Gearbox 3,4,5,6 Side Plate
  • Gearbox 3,4,5,6 Cover Plate
  • Gearbox 3,4,5,6 Output Shaft
  • Gearbox 3,4,5,6 Input Spur Gear
  • Gearbox 3,4,5,6 Output Spur Gear
  • Gearbox 3,4,5,6 Output Hub
  • Gearbox 3,4,5,6 Output Key
  • Gearbox 3,4,5,6 Near Outer Bearing Plate
  • Gearbox 3,4,5,6 Near Middle Bearing Plate
  • Gearbox 3,4,5,6 Far Outer Bearing Plate
  • Gearbox 3,4,5,6 Far Middle Bearing Plate
  • Gearbox 3,4,5,6 Near Inner Race Round Bar
  • Gearbox 3,4,5,6 Far Inner Race Round Bar
  • Gearbox 3,4,5,6 O-ring Seal

Stepper Motor Mounts

  • Stepper Motor (x6) 84
  • Stepper Angle (4”A/4”B, 4”L, 0.25”T, A36 steel angle, x6) 24
  • Holding Plate (3” by 3” by 0.25” A36 steel plate, x12) 29
  • Shaft Bar (0.5” by 0.5” by 1” A36 steel bar, x6) 36
  • Setscrews ( )
  • Bolts ( )
  • Washers ( )
  • Nuts ( )

Shaft Encoders

  • Phototransistor Pair (x6) 30
  • Schmidt Trigger IC (x6) 6
  • Metal Disc (x6)
  • Bolts ( )

Welding

  • Welding Consumables
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