Industrial Robot/Manufacturing Instructions: Difference between revisions

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*Missing some steps
*Missing some images
*In development- setting up working concept, then to be followed by specific dimensions


=Open Section Fabrication and Assembly=
=Open Section Fabrication and Assembly=
Line 31: Line 27:


*[4] Bolts
*[4] Bolts


===Main Arm===
===Main Arm===
Line 41: Line 38:


*[8] Bolts
*[8] Bolts


===Forearm===
===Forearm===
Line 60: Line 58:
*[8] Bolts
*[8] Bolts


==Base Angle==


*As shown below
===Gearbox 1,2===
 
*[1] Angle
**Drill
[[Image:BaseAngle.jpg]]
[[Image:BaseAngle.jpg]]


==Forearm Angle==
*[2] Input Plate
 
**Drill
*As shown below
**Note: Location of mounting holes for hydraulic motor unknown
[[Image:ForearmAngle.jpg|700px]]
 
==Wrist Angle==
 
*As shown below
[[Image:WristAngle.jpg|700px]]
 
=Stepper Mount=
 
==Stepper Motor Mount Angle==
 
[[Image:StepperMotorMountAngle.jpg]]
 
==Stepper Motor Mount Plate==
 
[[Image:StepperMotorMountPlate.jpg]]
 
==Shaft Bar==
 
*As shown below, repeat for a total of 6 bars
[[Image:ShaftBar.jpg|700px]]
 
=Encoder Mount=
 
==Encoder Mount Support Angle==
[[Image:IREncoderMountAngleA.jpg]]
 
==Encoder Mount Main Angle==
 
[[Image:IREncoderMountAngleB.jpg]]
 
==Encoder Mount Coupling==
 
[[Image:IREncoderMountCoupling.jpg]]
 
=Gearbox 1,2 Components=
 
==Gearbox 1,2 Input Plate==
[[Image:IRGearbox12InputPlate.jpg]]
[[Image:IRGearbox12InputPlate.jpg]]
*Note: Location of mounting holes for hydraulic motor unknown


==Gearbox 1,2 Side Plates==
*[4] Side Plate
**Drill
[[Image:IRGearbox12SidePlate.jpg]]
[[Image:IRGearbox12SidePlate.jpg]]


==Gearbox 1,2 Cover Plates==
*[2]Cover Plates
**Drill
[[Image:IRGearbox12CoverPlate.jpg]]
[[Image:IRGearbox12CoverPlate.jpg]]


==Gearbox 1,2 Outer Race Plate==
*[4] Outer Race Plate
**Torch
**Drill
[[Image:IRGearbox12OuterRacePlate.jpg]]
[[Image:IRGearbox12OuterRacePlate.jpg]]


==Gearbox 1,2 Output Hub==
*[2] Output Hub
**Turn
**Drill
[[Image:IRGearbox12OutputHub.jpg]]
[[Image:IRGearbox12OutputHub.jpg]]


==Gearbox 1,2 Support Hub==
*[2] Support Hub
**Turn
[[Image:IRGearbox12SupportHub.jpg]]
[[Image:IRGearbox12SupportHub.jpg]]


==Gearbox 1,2 Output Shaft==
*[2] Output Shaft
**Grind
**Drill
**Tap
[[Image:IRGearbox12OutputShaft.jpg]]
[[Image:IRGearbox12OutputShaft.jpg]]


==Gearbox 1,2 Inner Race==
*[4] Inner Race
**Turn
**Drill
[[Image:IRGearbox12InnerRace.jpg]]
[[Image:IRGearbox12InnerRace.jpg]]


=Gearbox 3,4,5,6 Components=
=Gearbox 3,4=
 
==Forearm Angle==
 
*As shown below
[[Image:ForearmAngle.jpg|700px]]
 
==Wrist Angle==
 
*As shown below
[[Image:WristAngle.jpg|700px]]


==Gearbox 3,4,5,6 Input Plate==
==Gearbox 3,4,5,6 Input Plate==
Line 154: Line 137:
==Gearbox 3,4,5,6 Inner Race==
==Gearbox 3,4,5,6 Inner Race==
[[Image:IRGearbox3456InnerRace.jpg]]
[[Image:IRGearbox3456InnerRace.jpg]]
=Encoder Mount=
==Encoder Mount Support Angle==
[[Image:IREncoderMountAngleA.jpg]]
==Encoder Mount Main Angle==
[[Image:IREncoderMountAngleB.jpg]]
==Encoder Mount Coupling==
[[Image:IREncoderMountCoupling.jpg]]
=Stepper Mount=
==Stepper Motor Mount Angle==
[[Image:StepperMotorMountAngle.jpg]]
==Stepper Motor Mount Plate==
[[Image:StepperMotorMountPlate.jpg]]
==Shaft Bar==
*As shown below, repeat for a total of 6 bars
[[Image:ShaftBar.jpg|700px]]


=Assemble Components=
=Assemble Components=

Revision as of 14:48, 10 August 2011


Industrial Robot
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Industrial Robot.png


Open Section Fabrication and Assembly

Structure

Foundation

  • [2] Main tubes
  • [2] Support tubes
  • [4] Raising Bars
    • Drill 3 holes in each bar (redone image TBD)

Pillar.jpg

  • [1] Plate
    • Drill 13 holes (redone image)

IROverplate.jpg

  • [12] Bolts
  • [4] Bolts
  • [4] Bolts


Main Arm

  • [1] Bar
    • Drill 18 holes

MainArm.jpg

  • [8] Bolts
  • [8] Bolts


Forearm

  • Perpendicular Plate
    • Drill 9 holes
    • Weld to tube

ForearmPlate.jpg

  • Tube
  • Parallel Plate
    • Drill 9 holes
    • Weld to tube

ForearmBar.jpg

  • [8] Bolts
  • [8] Bolts


Gearbox 1,2

  • [1] Angle
    • Drill

BaseAngle.jpg

  • [2] Input Plate
    • Drill
    • Note: Location of mounting holes for hydraulic motor unknown

IRGearbox12InputPlate.jpg

  • [4] Side Plate
    • Drill

IRGearbox12SidePlate.jpg

  • [2]Cover Plates
    • Drill

IRGearbox12CoverPlate.jpg

  • [4] Outer Race Plate
    • Torch
    • Drill

IRGearbox12OuterRacePlate.jpg

  • [2] Output Hub
    • Turn
    • Drill

IRGearbox12OutputHub.jpg

  • [2] Support Hub
    • Turn

IRGearbox12SupportHub.jpg

  • [2] Output Shaft
    • Grind
    • Drill
    • Tap

IRGearbox12OutputShaft.jpg

  • [4] Inner Race
    • Turn
    • Drill

IRGearbox12InnerRace.jpg

Gearbox 3,4

Forearm Angle

  • As shown below

ForearmAngle.jpg

Wrist Angle

  • As shown below

WristAngle.jpg

Gearbox 3,4,5,6 Input Plate

IRGearbox3456InputPlate.jpg

  • Note: Location of mounting holes for hydraulic motor unknown

Gearbox 3,4,5,6 Side Plates

IRGearbox3456SidePlate.jpg

Gearbox 3,4,5,6 Cover Plates

IRGearbox3456CoverPlate.jpg

Gearbox 3,4,5,6 Outer Race Plate

IRGearbox3456OuterRacePlate.jpg

Gearbox 3,4,5,6 Output Hub

IRGearbox3456OutputHub.jpg*incorrect picture

Gearbox 3,4,5,6 Output Shaft

IRGearbox3456OutputShaft.jpg

  • Keyed

Gearbox 3,4,5,6 Inner Race

IRGearbox3456InnerRace.jpg

Encoder Mount

Encoder Mount Support Angle

IREncoderMountAngleA.jpg

Encoder Mount Main Angle

IREncoderMountAngleB.jpg

Encoder Mount Coupling

IREncoderMountCoupling.jpg

Stepper Mount

Stepper Motor Mount Angle

StepperMotorMountAngle.jpg

Stepper Motor Mount Plate

StepperMotorMountPlate.jpg

Shaft Bar

  • As shown below, repeat for a total of 6 bars

ShaftBar.jpg


Assemble Components

Assemble Gearboxes

AssembleGearbox.png

Assemble Industrial Robot

  • As shown below

Cadrobotnew.png

Assemble Stepper Motor Mount

  • As shown below, repeat for a total of 6 mounts

Stepneedlemount.jpg

Connect Components

Hydraulic Connections

  • 2 Axes Hydraulic Circuit

HydraulicCircuit2.jpg

  • Hydraulic Circuit

HydraulicCircuit.jpg

Electronic Connections

  • As shown below

ElectronicConnections.jpg

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