Industrial Robot/Manufacturing Instructions: Difference between revisions

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=Fabrication=
=Fabrication=
===[1] Base Plate===
*Mark drill points with scriber, combination set, and center punch
*Drill with cordless drill or drill press
*Smooth with file
*(new image TBD)
*[[Media:IROverplate.jpg]]
==[1] Main Arm==
*Mark 2" dia. hole centers with scriber, combination set, and dot punch
*Mark 2.5" dia. and 2" dia. hole circumferences with divider, rule
*Mark 1/2" dia. hole centers with divider, rule, center punch
*Cut 2" dia. holes with torch cutter
*Drill 1/2" dia. holes with 1/2" twist drill bit and cordless drill
*Remove burrs around holes with file
*[[Media:MainArm.jpg]]
==Forearm==
===[1] Perpendicular Plate===
*Mark 2" dia. hole center with scriber, combination set, and dot punch
*Mark 2.5" dia. circle with divider, rule
*Mark 1/2" dia. hole centers with divider, rule, center punch
*Cut 2" dia. hole with torch cutter
*Drill 1/2" dia. holes with cordless drill
*Remove burrs around holes with file
*Weld to "Forearm Tube" with welder
*[[Media:ForearmPlate.jpg]]
===[1] Parallel Plate===
*Mark 2" dia. hole center with scriber, combination set, and dot punch
*Mark 2.5" dia. circle with divider, rule
*Mark 1/2" dia. hole centers with divider, rule, center punch
*Cut 2" dia. hole with torch cutter
*Drill 1/2" dia. holes with cordless drill
*Remove burrs around holes with file
*Weld to "Forearm Tube" with welder
*[[Media:ForearmBar.jpg]]
*Correct image dimensions to 10" by 6" instead


==Stepper Mount==
==Stepper Mount==
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[[Media:ShaftBar.jpg]]
[[Media:ShaftBar.jpg]]
=Assembly=


==Assemble Stepper Motor Mount==
==Assemble Stepper Motor Mount==
Line 172: Line 105:
[[Media:Stepneedlemount.jpg]]
[[Media:Stepneedlemount.jpg]]


==Electronic Connections==
*Solder PWM driver [http://reprap.org/wiki/PWM_Driver_1_1 Instructions]
 
*Solder solenoid driver [http://reprap.org/wiki/PWM_Driver_1_1 Instructions]
 
*As shown below
[[Media:ElectronicConnections.jpg]]


[[Category:Industrial Robot]]
[[Category:Industrial Robot]]

Revision as of 19:58, 3 September 2011


Industrial Robot
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Industrial Robot.png


Tooling and Infrastructure

Measuring and Marking

  • Scriber
  • Try-square
  • Box-square
  • Metal Rule
  • Combination Set
  • Center Punch
  • Nipple Punch

Taps and Dies

  • 1/2" - 13 Taps
  • 9/16" - 18 Taps
  • Tap Wrench

Port Cutting

  • SAE6 Port Contour Cutter

Drilling

  • Cordless Drill
  • 1/2" drill bit
  • 3/8" drill bit
  • 1/4" drill bit
  • 5/32" drill bit
  • 1/8" drill bit

Soldering

  • Soldering Iron and Stand
  • Solder

Torching

  • Oxy-acetylene Torch

Turning

  • Lathe
  • Cutting tools - turning, grooving

Hand Tools

  • Adjustable pliers
  • File

Fabrication

Stepper Mount

[6] Stepper Motor Mount Angle

    • Mark cuts with scriber and try-square
    • Cut with torch cutter
    • Mark holes with scriber, rule, try-square, and center punch
    • Drill holes with 1" bit, 1/4" bit, 1/8" bit, and cordless drill

Media:StepperMotorMountAngle.jpg

[6] Stepper Motor Mount Plate

    • Mark cuts with scriber and try-square
    • Cut with torch cutter
    • Mark holes with scriber, rule, try-square, and center punch
    • Drill holes with 1/4" bit and cordless drill

Media:StepperMotorMountPlate.jpg

[6] Shaft Coupling

    • Mark cuts with scriber and box-square
    • Cut with torch cutter
    • Mark thru hole with scriber, combination set, and center punch
    • Drill holes with 1/2" bit, 1/4" bit, 5/32" bit, and cordless drill
    • Tap holes with 10-24 taper/intermediate/plug taps and tap wrench

Media:ShaftBar.jpg

Assembly

Assemble Stepper Motor Mount

  • As shown below, repeat for a total of 6 mounts

Media:Stepneedlemount.jpg

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