Hot Dip Galvanizing: Difference between revisions

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=About=
*Kettles - copper causes premature kettle failure.
Kettle manufacturer - [https://www.cbco.com/galvanizing-kettles.php]
=Howto=
=Howto=


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More about surface preparation: [https://galvanizeit.org/knowledgebase/article/surface-preparation-prior-to-galvanizing]
More about surface preparation: [https://galvanizeit.org/knowledgebase/article/surface-preparation-prior-to-galvanizing]
=Sourcing=
=Sourcing=



Revision as of 22:49, 11 February 2021

About

  • Kettles - copper causes premature kettle failure.

Kettle manufacturer - [1]


Howto

  1. Sand blast
  2. Base bath - 10 minutes min
  3. Base bath - 7 minutes min
  4. Flux - ammonium
  5. Actual dip - 3.5 minutes (until base metal reaches melt temp of 835F)
  6. Water - trapped water explodes, and is dangerous, so first dip is dangerous and venting must be assured.
  7. Zinc - 2400 lb blocks are the feedstock for hot dip baths. This is only 0.1 cubic meter - or 4 cubic feet.

https://www.aisc.org/globalassets/modern-steel/archives/2014/08/2014v08_galvanizing.pdf

More about surface preparation: [2]

Sourcing

  1. Acid -
  2. Base - KOH pr NaOH for grease - [3], NaOH doesn't require hot water.
  3. Ammonium chloride - $2/lb [4]

Zinc Ingots

See Zinc#Sourcing

  • [5]
  • Carter Alloys, 2" zinc balls [6]
  • ACI - [7]
  • Ney - [8]
  • Industrial Metal Supply - [9]. Do they have ingot?
  • Victory - [10]
  • Milward - [11]
  • Umicore - [12]
  • Belmont Brooklyn - [13]
  • AEM says zinc - [14]
  • Ingots on Thomas Register - [15]
  • Zinc Ingot on Thomas Register - [16]
  • Zinc on Thomas Register - [17]

Links