Industrial Robot Bill of Materials: Difference between revisions

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*Foundation Underplate (16" by 16" by 0.25" A36 steel plate [https://www.metalsupermarkets.com/catalog/STEEL-HOT_ROLLED/PLATE/A36 33]
*Foundation Underplate (16" by 16" by 0.25" A36 steel plate [https://www.metalsupermarkets.com/catalog/STEEL-HOT_ROLLED/PLATE/A36 33]


*Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) [http://www.onlinemetals.com/merchant.cfm?pid=10285&step=4&showunits=inches&id=844&top_cat=849 96]
*Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=11 62]
 
*Foundation Angle (4”A/4”B, 2”L, 0.5”T, A36 steel angle, x4) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=36&pieceLength=cut&len_ft=1&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1 15]


*Foundation Overplate (12” by 12” by 0.25” A36 steel plate) [https://www.metalsupermarkets.com/catalog/STEEL-HOT_ROLLED/PLATE/A36 27]
*Foundation Overplate (12” by 12” by 0.25” A36 steel plate) [https://www.metalsupermarkets.com/catalog/STEEL-HOT_ROLLED/PLATE/A36 27]


*Base Angle (8”A/8”B by 12”L by 1”T A36 steel angle) [http://www.onlinemetals.com/merchant.cfm?pid=15568&step=4&showunits=inches&id=276&top_cat=849 113]
*Base Angle (8”A/8”B by 12”L by 1”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=50&pieceLength=cut&len_ft=0&len_in=8&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1 65]


*Main Arm (2” by 6” by 30” A36 steel bar) [http://www.metalsupermarkets.com/catalog/STEEL-HOT_ROLLED/FLAT/A36 160]
*Main Arm (2” by 6” by 30” A36 steel bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17&pieceLength=cut&wid_ft=1&wid_in=0&wid_fraction=0&len_ft=1&len_in=0&len_fraction=0&pieceCutType=30|1&itemComments=&qty=1 127]


*Forearm Angle (8”A/8”B by 12”L by 0.5”T A36 steel angle)  
*Forearm Angle (8”A/8”B by 12”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 37]


*Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x2) [https://www.metalsupermarkets.com/catalog/STEEL-HOT_ROLLED/PLATE/A36 56]
*Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x2) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=2 50]


*Forearm (4” by 4” by 18” by 0.25T A36 steel square tube) [http://www.metalsupermarkets.com/catalog/STEEL-HOT_ROLLED/TUBE_SQR/STRUCTURAL 38]
*Forearm (4” by 4” by 18” by 0.25T A36 steel square tube) [http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=74 25]


*Wrist Angle (10”A/10”B by 10”L by 0.5”T A36 steel angle)
*Wrist Angle (8”A/8”B by 10”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 32]


*End-effector Angle (8”A/8”B by 8”L by 0.5”T A36 steel angle)
*End-effector Angle (8”A/8”B by 8”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 27]


=Gear Reducer 1=
=Gear Reducer 1=

Revision as of 01:08, 11 June 2011


Industrial Robot
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Industrial Robot.png


General Information

  • Refer to master diagram on the development page for illustrated overview of the industrial robot's interconnections
  • This bill of materials is a developmental version
  • Links are to sources for example pricing, the number representing the total cost of the item

Hydraulics

  • Powercube
  • Hydraulic Motor (1-3, x3) 440
  • Hydraulic Motor (4-6, x3) 285
  • Solenoid Valve (1-6, x6) 300
  • Solenoid Valve Subplate (1-6, x6) 288
  • Needle Valve (1-6, x6) 258
  • Pressure Relief Valve 39
  • Hose (1/2”, 1/2NPTM-1/2NPTM, 108”, x4) 76
  • Hose (1/2”, 1/2NPTM-1/2NPTM, 60”, x11) 143
  • Hose (1/2”, 1/2NPTM-1/2NPTM, 48”, x4) 44
  • Hose (1/2”, 1/2NPTM-1/2NPTM, 12”, x6) 36
  • Hose (1/2”, 1/2NPTM-1/2NPTM, 24”, x13) 104
  • Quick Connect Coupling (1/2NPTF-1/2NPTF x2) 34
  • 4-way Coupling (1/2NPTF for all ports, x6)
  • Adaptor (SAE 6 – 1/2NPT, x24) 72

Control Electronics

  • Microcontroller 65
  • Solenoid Driver (x2) 26
  • Stepper Motor Driver (x6) 90
  • Wire (12 gauge, 25')

Frame

  • Foundation Underplate (16" by 16" by 0.25" A36 steel plate 33
  • Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) 62
  • Foundation Angle (4”A/4”B, 2”L, 0.5”T, A36 steel angle, x4) 15
  • Foundation Overplate (12” by 12” by 0.25” A36 steel plate) 27
  • Base Angle (8”A/8”B by 12”L by 1”T A36 steel angle) 65
  • Main Arm (2” by 6” by 30” A36 steel bar) 127
  • Forearm Angle (8”A/8”B by 12”L by 0.5”T A36 steel angle) 37
  • Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x2) 50
  • Forearm (4” by 4” by 18” by 0.25T A36 steel square tube) 25
  • Wrist Angle (8”A/8”B by 10”L by 0.5”T A36 steel angle) 32
  • End-effector Angle (8”A/8”B by 8”L by 0.5”T A36 steel angle) 27

Gear Reducer 1

  • Gearbox Input/Output Plate (6” x 8” x 0.25”, A36 steel plate, x2)
  • Gearbox Side A Plate (6” x 3” x 1” A36 steel plate, x2)
  • Gearbox Side B Plate (8” x 3” x 0.25” A36 steel plate, x2)
  • Gearbox Angle (1”A/1”B, 6”L, 0.25”T, A36 steel angle, x4)
  • Gearbox Output Shaft
  • Gearbox Input Spur Gear
  • Gearbox Output Spur Gear
  • Gearbox Output Hub
  • Gearbox Input Key
  • Gearbox Output Key

Gear Reducer 2

  • Gearbox Input/Output Plate (6” x 1” x 8”, A36 steel plate, x2)
  • Gearbox Side A Plate (x2)
  • Gearbox Side B Plate (x2)
  • Gearbox Output Shaft
  • Gearbox Input Spur Gear
  • Gearbox Output Spur Gear
  • Gearbox Output Hub
  • Gearbox Input Key
  • Gearbox Output Key

Gear Reducer 3

  • Gearbox Input/Output Plate (6” x 1” x 8”, A36 steel plate, x2)
  • Gearbox Side A Plate (x2)
  • Gearbox Side B Plate (x2)
  • Gearbox Output Shaft
  • Gearbox Input Spur Gear
  • Gearbox Output Spur Gear
  • Gearbox Output Hub
  • Gearbox Input Key
  • Gearbox Output Key

Gear Reducer 4

  • Gearbox Input/Output Plate (6” x 1” x 8”, A36 steel plate, x2)
  • Gearbox Side A Plate (x2)
  • Gearbox Side B Plate (x2)
  • Gearbox Output Shaft
  • Gearbox Input Spur Gear
  • Gearbox Output Spur Gear
  • Gearbox Output Hub
  • Gearbox Input Key
  • Gearbox Output Key

Gear Reducer 5

  • Gearbox Input/Output Plate (6” x 1” x 8”, A36 steel plate, x2)
  • Gearbox Side A Plate (x2)
  • Gearbox Side B Plate (x2)
  • Gearbox Output Shaft
  • Gearbox Input Spur Gear
  • Gearbox Output Spur Gear
  • Gearbox Output Hub
  • Gearbox Input Key
  • Gearbox Output Key

Gear Reducer 6

  • Gearbox Input/Output Plate (6” x 1” x 8”, A36 steel plate, x2)
  • Gearbox Side A Plate (x2)
  • Gearbox Side B Plate (x2)
  • Gearbox Output Shaft
  • Gearbox Input Spur Gear
  • Gearbox Output Spur Gear
  • Gearbox Output Hub
  • Gearbox Input Key
  • Gearbox Output Key

Stepper Motor Mounts

  • Stepper Motor (x6) 84
  • Stepper Angle (6”A/4”B, 4”L, 0.3125”T, x6) 44
  • Holding Plate (4” by 4” by 0.125” A36 steel plate, x12) 48
  • Shaft Bar (1” by 1” by 3” A36 steel bar, x6) 14
  • Setscrews ( )
  • Bolts ( )
  • Washers ( )
  • Nuts ( )

Shaft Encoders

  • Phototransistor Pair (x6) 30
  • Schmidt Trigger IC (x6) 6
  • Metal Disc (x6)
  • Bolts ( )

Welding

  • Welding Consumables
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