Industrial Robot Build Instructions: Difference between revisions
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| Line 7: | Line 7: | ||
*In development- setting up working concept, then to be followed by specific dimensions | *In development- setting up working concept, then to be followed by specific dimensions | ||
= | =Frame Components= | ||
==Foundation Underplate== | ==Foundation Underplate== | ||
| Line 18: | Line 18: | ||
*1 hole as shown below, repeat for a total of 6 bars | *1 hole as shown below, repeat for a total of 6 bars | ||
[[Image:Pillar.jpg|600px]] | [[Image:Pillar.jpg|600px]] | ||
*Weld the 4 Foundation Bars to fit into the 2" by 2" square guides shown in the image for Foundation Underplate, with the bars' holes at the top end such that the Foundation Overplate can be mounted. | |||
*Tap all holes in the foundation bars with | |||
==Foundation Overplate== | ==Foundation Overplate== | ||
| Line 23: | Line 27: | ||
*20 holes as shown below | *20 holes as shown below | ||
[[Image:IROverplate.jpg|700px]] | [[Image:IROverplate.jpg|700px]] | ||
==Base Angle== | ==Base Angle== | ||
| Line 63: | Line 47: | ||
*5 holes as shown below, repeat for a total of 2 plates | *5 holes as shown below, repeat for a total of 2 plates | ||
[[Image:ForearmPlate.jpg|700px]] | [[Image:ForearmPlate.jpg|700px]] | ||
*Weld the Forearm onto the Forearm Plate A as shown by the guides in the image for Forearm Plate A. | |||
*Weld the Forearm onto the Forearm Plate B as shown by the guides in the image for Forearm Plate B. | |||
==Wrist Angle== | ==Wrist Angle== | ||
| Line 73: | Line 61: | ||
*24 holes as shown below | *24 holes as shown below | ||
[[Image:EEAngle.jpg|700px]] | [[Image:EEAngle.jpg|700px]] | ||
==Punch Stepper Motor Mount Angle== | ==Punch Stepper Motor Mount Angle== | ||
| Line 93: | Line 71: | ||
*3 holes as shown below, repeat for a total of 12 plates | *3 holes as shown below, repeat for a total of 12 plates | ||
[[Image:StepperMotorMountPlate.jpg|700px]] | [[Image:StepperMotorMountPlate.jpg|700px]] | ||
==Shaft Bar== | ==Shaft Bar== | ||
| Line 112: | Line 77: | ||
[[Image:ShaftBar.jpg|700px]] | [[Image:ShaftBar.jpg|700px]] | ||
= | =Gearbox 1 Components= | ||
== | ==Gearbox 1 Input Plate== | ||
* | *16 holes as shown below | ||
[[Image:Gearbox1InputPlate.jpg|700px]] | |||
* | *Note: Location of mounting holes for hydraulic motor need adjustment | ||
= | ==Gearbox 1 Side Plates== | ||
*10 holes as shown below, repeat for a total of 2 plates | |||
[[Image:Gearbox1SidePlate.jpg|700px]] | |||
Image | |||
*Tap each hole in gearbox 1 with | |||
==Gearbox 1 Cover Plates== | |||
* | *4 holes as shown below, repeat for a total of 2 plates | ||
[[Image:Gearbox1CoverPlate.jpg|700px]] | |||
Image | |||
==Gearbox Middle Race Plates== | |||
* | *4 holes as shown below, repeat for a total of 18 plates | ||
==Gearbox Outer Race Plates== | |||
*4 holes as shown below, repeat for a total of 18 plates | |||
==Gearbox Side Plate== | |||
*10 holes as shown below, repeat for a total of 12 plates | |||
[[Image:GearboxSidePlate.jpg|700px]] | |||
== | ==Gearbox 1 Input Shaft== | ||
* | *Thread as shown below | ||
Image | Image | ||
== | ==Gearbox 1 Output Shaft== | ||
* | *Thread as shown below | ||
Image | Image | ||
= | =Encoder Components= | ||
==X Encoder Disc== | ==X Encoder Disc== | ||
Revision as of 14:09, 9 July 2011
| Industrial Robot | ||
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- Missing some steps
- Missing some images
- In development- setting up working concept, then to be followed by specific dimensions
Frame Components
Foundation Underplate
- 4 holes as shown below
Foundation Bar
- 1 hole as shown below, repeat for a total of 6 bars
- Weld the 4 Foundation Bars to fit into the 2" by 2" square guides shown in the image for Foundation Underplate, with the bars' holes at the top end such that the Foundation Overplate can be mounted.
- Tap all holes in the foundation bars with
Foundation Overplate
- 20 holes as shown below
Base Angle
- 24 holes as shown below
Main Arm
- 16 holes as shown below
Forearm Angle
- 20 holes as shown below
Forearm Plate
- 5 holes as shown below, repeat for a total of 2 plates
- Weld the Forearm onto the Forearm Plate A as shown by the guides in the image for Forearm Plate A.
- Weld the Forearm onto the Forearm Plate B as shown by the guides in the image for Forearm Plate B.
Wrist Angle
- 24 holes as shown below
End-effector Angle
- 24 holes as shown below
Punch Stepper Motor Mount Angle
- 8 holes as shown below, repeat for a total of 6 angles
Stepper Motor Mount Plate
- 3 holes as shown below, repeat for a total of 12 plates
Shaft Bar
- 4 holes as shown below, repeat for a total of 6 bars
Gearbox 1 Components
Gearbox 1 Input Plate
- 16 holes as shown below
- Note: Location of mounting holes for hydraulic motor need adjustment
Gearbox 1 Side Plates
- 10 holes as shown below, repeat for a total of 2 plates
- Tap each hole in gearbox 1 with
Gearbox 1 Cover Plates
- 4 holes as shown below, repeat for a total of 2 plates
Gearbox Middle Race Plates
- 4 holes as shown below, repeat for a total of 18 plates
Gearbox Outer Race Plates
- 4 holes as shown below, repeat for a total of 18 plates
Gearbox Side Plate
- 10 holes as shown below, repeat for a total of 12 plates
Gearbox 1 Input Shaft
- Thread as shown below
Image
Gearbox 1 Output Shaft
- Thread as shown below
Image
Encoder Components
X Encoder Disc
- Y as shown below, repeat for a total 6 discs
Image
Assemble Components
Assemble Gearboxes
- 26 bolt, 3 nut assembly as shown below (gearbox 1)
Image
- 26 bolt, 3 nut assembly as shown below (gearbox 2)
Image
- 26 bolt, 3 nut assembly as shown below (gearbox 3)
Image
- 26 bolt, 3 nut assembly as shown below (gearbox 4)
Image
- 26 bolt, 3 nut assembly as shown below (gearbox 5)
Image
- 26 bolt, 3 nut assembly as shown below (gearbox 6)
Image
Assemble Foundation
- As shown below
Image
Assemble Main Arm to Forearm
- As shown below
Image
Assemble Wrist
- As shown below
Image
Assemble Foundation, Main Arm to Forearm, and Wrist
- As shown below
Image
Assemble Stepper Motor Mount
- 7 bolt, 6 nut, 6 spacer assembly as shown below, repeat for a total of 6 mounts
Image
Connect Components
Hydraulic Connections
- X connections as shown below
Image
Electronic Connections
- X connections as shown below
Image