Industrial Robot/Manufacturing Instructions: Difference between revisions

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==Gearbox 3,4,5,6 Middle Race Plates==
==Gearbox 3,4,5,6 Middle Race Plates==
[[Image:IRGearbox3456MiddleRacePlate.jpg|700px]]


==Gearbox 3,4,5,6 Outer Race Plates==
==Gearbox 3,4,5,6 Outer Race Plates==

Revision as of 07:05, 25 July 2011


Industrial Robot
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Industrial Robot.png



  • Missing some steps
  • Missing some images
  • In development- setting up working concept, then to be followed by specific dimensions

Frame Components

Foundation Underplate

  • As shown below

Underplate.jpg

Foundation Bar

  • As shown below, repeat for a total of 4 bars

Pillar.jpg

  • Weld the 4 Foundation Bars to fit into the 2" by 2" square guides shown in the image for Foundation Underplate, with the bars' holes at the top end such that the Foundation Overplate can be mounted.
  • Tap all holes in the foundation bars with

Foundation Overplate

  • As shown below

IROverplate.jpg

Base Angle

  • As shown below

BaseAngle.jpg

Main Arm

  • As shown below

MainArm.jpg

Forearm Angle

  • As shown below

ForearmAngle.jpg

Forearm Plate

  • As shown below

ForearmPlate.jpg

Forearm Plate2

  • As shown below

ForearmPlate2.jpg

  • Weld the Forearm onto the Forearm Plate2 as shown by the guides in the image for Forearm Plate2.

Forearm Bar

  • As shown below

ForearmBar.jpg

  • Weld the Forearm onto the Forearm Bar as shown by the guides in the above image.

Wrist Angle

  • As shown below

WristAngle.jpg

Punch Stepper Motor Mount Angle

  • As shown below, repeat for a total of 6 angles

StepperMotorMountAngle.jpg

Stepper Motor Mount Plate

  • As shown below, repeat for a total of 12 plates

StepperMotorMountPlate.jpg

Shaft Bar

  • As shown below, repeat for a total of 6 bars

ShaftBar.jpg

Gearbox 1,2 Components

Gearbox 1,2 Input Plate

  • As shown below

Gearbox1InputPlate.jpg

  • Note: Location of mounting holes for hydraulic motor unknown

Gearbox 1,2 Side Plates

Gearbox 1,2 Cover Plates

Gearbox 1,2 Middle Race Plates

Gearbox 1,2 Outer Race Plates

Gearbox 1,2 Side Plate

Gearbox 1,2 Output Hub

Gearbox 1,2 Output Shaft

Gearbox 3,4,5,6 Components

Gearbox 3,4,5,6 Input Plate

  • As shown below

IRGearbox3456InputPlate.jpg

  • Note: Location of mounting holes for hydraulic motor unknown

Gearbox 3,4,5,6 Side Plates

Gearbox 3,4,5,6 Cover Plates

Gearbox 3,4,5,6 Middle Race Plates

IRGearbox3456MiddleRacePlate.jpg

Gearbox 3,4,5,6 Outer Race Plates

IRGearbox3456OuterRacePlate.jpg

Gearbox 3,4,5,6 Side Plate

Gearbox 3,4,5,6 Output Hub

Gearbox 3,4,5,6 Output Shaft

Encoder Components

X Encoder Disc

  • Y as shown below, repeat for a total 6 discs

Image

Assemble Components

Assemble Gearboxes

  • As shown below (gearbox 1,2)

Image

  • As shown below (gearbox 3,4,5,6)

Image

Assemble Industrial Robot

  • As shown below

Image

Assemble Stepper Motor Mount

  • As shown below, repeat for a total of 6 mounts

Stepneedlemount.jpg

Connect Components

Hydraulic Connections

  • As shown below

HydraulicCircuit.jpg

Electronic Connections

  • As shown below

ElectronicConnections.jpg