Industrial Robot/Manufacturing Instructions: Difference between revisions

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*In development- setting up working concept, then to be followed by specific dimensions
*In development- setting up working concept, then to be followed by specific dimensions


=Frame Components=
=Open Section Fabrication and Assembly=


==Foundation Underplate==
==Structure==


*As shown below
===Foundation===
[[Image:Underplate.jpg|600px]]


==Foundation Bar==
*[2] Main tubes


*As shown below, repeat for a total of 4 bars
*[2] Support tubes
[[Image:Pillar.jpg|600px]]


*Weld the 4 Foundation Bars to fit into the 2" by 2" square guides shown in the image for Foundation Underplate, with the bars' holes at the top end such that the Foundation Overplate can be mounted.
*[4] Raising Bars


*Tap all holes in the foundation bars with
**Drill 3 holes in each bar (redone image TBD)
[[Image:Pillar.jpg|600px]]


==Foundation Overplate==
*[1] Plate
**Drill 13 holes (redone image)
[[Image:IROverplate.jpg|700px]]


*As shown below
*[12] Bolts
[[Image:IROverplate.jpg|700px]]


==Base Angle==
*[4] Bolts


*As shown below
*[4] Bolts
[[Image:BaseAngle.jpg]]


==Main Arm==
===Main Arm===


*As shown below
*[1] Bar
**Drill 18 holes
[[Image:MainArm.jpg|700px]]
[[Image:MainArm.jpg|700px]]


==Forearm Angle==
*[8] Bolts


*As shown below
*[8] Bolts
[[Image:ForearmAngle.jpg|700px]]


==Forearm Plate==
===Forearm===


*As shown below
*Perpendicular Plate
**Drill 9 holes
**Weld to tube
[[Image:ForearmPlate.jpg|700px]]
[[Image:ForearmPlate.jpg|700px]]


==Forearm Bar==
*Tube
 
*Parallel Plate
**Drill 9 holes
**Weld to tube
[[Image:ForearmBar.jpg|700px]]
 
*[8] Bolts
 
*[8] Bolts
 
==Base Angle==


*As shown below
*As shown below
[[Image:ForearmBar.jpg|700px]]
[[Image:BaseAngle.jpg]]
 
==Forearm Angle==


*Weld the Forearm onto the Forearm Bar as shown by the guides in the above image.
*As shown below
[[Image:ForearmAngle.jpg|700px]]


==Wrist Angle==
==Wrist Angle==

Revision as of 14:35, 10 August 2011


Industrial Robot
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  • Missing some steps
  • Missing some images
  • In development- setting up working concept, then to be followed by specific dimensions

Open Section Fabrication and Assembly

Structure

Foundation

  • [2] Main tubes
  • [2] Support tubes
  • [4] Raising Bars
    • Drill 3 holes in each bar (redone image TBD)

Pillar.jpg

  • [1] Plate
    • Drill 13 holes (redone image)

IROverplate.jpg

  • [12] Bolts
  • [4] Bolts
  • [4] Bolts

Main Arm

  • [1] Bar
    • Drill 18 holes

MainArm.jpg

  • [8] Bolts
  • [8] Bolts

Forearm

  • Perpendicular Plate
    • Drill 9 holes
    • Weld to tube

ForearmPlate.jpg

  • Tube
  • Parallel Plate
    • Drill 9 holes
    • Weld to tube

ForearmBar.jpg

  • [8] Bolts
  • [8] Bolts

Base Angle

  • As shown below

BaseAngle.jpg

Forearm Angle

  • As shown below

ForearmAngle.jpg

Wrist Angle

  • As shown below

WristAngle.jpg

Stepper Mount

Stepper Motor Mount Angle

StepperMotorMountAngle.jpg

Stepper Motor Mount Plate

StepperMotorMountPlate.jpg

Shaft Bar

  • As shown below, repeat for a total of 6 bars

ShaftBar.jpg

Encoder Mount

Encoder Mount Support Angle

IREncoderMountAngleA.jpg

Encoder Mount Main Angle

IREncoderMountAngleB.jpg

Encoder Mount Coupling

IREncoderMountCoupling.jpg

Gearbox 1,2 Components

Gearbox 1,2 Input Plate

IRGearbox12InputPlate.jpg

  • Note: Location of mounting holes for hydraulic motor unknown

Gearbox 1,2 Side Plates

IRGearbox12SidePlate.jpg

Gearbox 1,2 Cover Plates

IRGearbox12CoverPlate.jpg

Gearbox 1,2 Outer Race Plate

IRGearbox12OuterRacePlate.jpg

Gearbox 1,2 Output Hub

IRGearbox12OutputHub.jpg

Gearbox 1,2 Support Hub

IRGearbox12SupportHub.jpg

Gearbox 1,2 Output Shaft

IRGearbox12OutputShaft.jpg

Gearbox 1,2 Inner Race

IRGearbox12InnerRace.jpg

Gearbox 3,4,5,6 Components

Gearbox 3,4,5,6 Input Plate

IRGearbox3456InputPlate.jpg

  • Note: Location of mounting holes for hydraulic motor unknown

Gearbox 3,4,5,6 Side Plates

IRGearbox3456SidePlate.jpg

Gearbox 3,4,5,6 Cover Plates

IRGearbox3456CoverPlate.jpg

Gearbox 3,4,5,6 Outer Race Plate

IRGearbox3456OuterRacePlate.jpg

Gearbox 3,4,5,6 Output Hub

IRGearbox3456OutputHub.jpg*incorrect picture

Gearbox 3,4,5,6 Output Shaft

IRGearbox3456OutputShaft.jpg

  • Keyed

Gearbox 3,4,5,6 Inner Race

IRGearbox3456InnerRace.jpg

Assemble Components

Assemble Gearboxes

AssembleGearbox.png

Assemble Industrial Robot

  • As shown below

Cadrobotnew.png

Assemble Stepper Motor Mount

  • As shown below, repeat for a total of 6 mounts

Stepneedlemount.jpg

Connect Components

Hydraulic Connections

  • 2 Axes Hydraulic Circuit

HydraulicCircuit2.jpg

  • Hydraulic Circuit

HydraulicCircuit.jpg

Electronic Connections

  • As shown below

ElectronicConnections.jpg