Industrial Robot/Manufacturing Instructions: Difference between revisions
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===Gearbox 1,2=== | ===Gearbox 1,2=== | ||
*[2] Hydraulic Motor | |||
*[1] Angle | *[1] Angle | ||
| Line 74: | Line 76: | ||
[[Image:IRGearbox12SidePlate.jpg]] | [[Image:IRGearbox12SidePlate.jpg]] | ||
*[2]Cover Plates | *[2] Cover Plates | ||
**Drill | **Drill | ||
[[Image:IRGearbox12CoverPlate.jpg]] | [[Image:IRGearbox12CoverPlate.jpg]] | ||
| Line 82: | Line 84: | ||
**Drill | **Drill | ||
[[Image:IRGearbox12OuterRacePlate.jpg]] | [[Image:IRGearbox12OuterRacePlate.jpg]] | ||
*[2] Round Bar | |||
**Grind | |||
**Drill | |||
**Tap | |||
[[Image:IRGearbox12OutputShaft.jpg]] | |||
*[4] Inner Race | |||
**Turn | |||
**Drill | |||
[[Image:IRGearbox12InnerRace.jpg]] | |||
*[2] Output Hub | *[2] Output Hub | ||
**Turn | **Turn | ||
**Drill | **Drill | ||
**Broach | |||
[[Image:IRGearbox12OutputHub.jpg]] | [[Image:IRGearbox12OutputHub.jpg]] | ||
*[2] Support Hub | *[2] Support Hub | ||
**Turn | **Turn | ||
**Drill | |||
**Broach | |||
[[Image:IRGearbox12SupportHub.jpg]] | [[Image:IRGearbox12SupportHub.jpg]] | ||
*[ | *[1] Loose Ball Bearings | ||
** | |||
** | *[12] Side Plate Bolts | ||
** | |||
[[ | *[12] Side Plate Nuts | ||
*[4] Cover Plate Bolts | |||
*[4] Cover Plate Nuts | |||
*[4] O-ring Seal | |||
*[4] Output Shaft Bolts | |||
*[4] Lube Bolts | |||
*[2] Input Gear | |||
*[2] Output Gear | |||
*[ | *[2] Key | ||
=Gearbox 3,4= | =Gearbox 3,4= | ||
Revision as of 15:08, 10 August 2011
| Industrial Robot | ||
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Open Section Fabrication and Assembly
Structure
Foundation
- [2] Main tubes
- [2] Support tubes
- [4] Raising Bars
- Drill 3 holes in each bar (redone image TBD)
- [1] Plate
- Drill 13 holes (redone image)
- [12] Bolts
- [4] Bolts
- [4] Bolts
Main Arm
- [1] Bar
- Drill 18 holes
- [8] Bolts
- [8] Bolts
Forearm
- Perpendicular Plate
- Drill 9 holes
- Weld to tube
- Tube
- Parallel Plate
- Drill 9 holes
- Weld to tube
- [8] Bolts
- [8] Bolts
Gearbox 1,2
- [2] Hydraulic Motor
- [1] Angle
- Drill
- [2] Input Plate
- Drill
- Note: Location of mounting holes for hydraulic motor unknown
- [4] Side Plate
- Drill
- [2] Cover Plates
- Drill
- [4] Outer Race Plate
- Torch
- Drill
- [2] Round Bar
- Grind
- Drill
- Tap
- [4] Inner Race
- Turn
- Drill
- [2] Output Hub
- Turn
- Drill
- Broach
- [2] Support Hub
- Turn
- Drill
- Broach
- [1] Loose Ball Bearings
- [12] Side Plate Bolts
- [12] Side Plate Nuts
- [4] Cover Plate Bolts
- [4] Cover Plate Nuts
- [4] O-ring Seal
- [4] Output Shaft Bolts
- [4] Lube Bolts
- [2] Input Gear
- [2] Output Gear
- [2] Key
Gearbox 3,4
Forearm Angle
- As shown below
Wrist Angle
- As shown below
Gearbox 3,4,5,6 Input Plate
- Note: Location of mounting holes for hydraulic motor unknown
Gearbox 3,4,5,6 Side Plates
Gearbox 3,4,5,6 Cover Plates
Gearbox 3,4,5,6 Outer Race Plate
Gearbox 3,4,5,6 Output Hub
*incorrect picture
Gearbox 3,4,5,6 Output Shaft
- Keyed
Gearbox 3,4,5,6 Inner Race
Encoder Mount
Encoder Mount Support Angle
Encoder Mount Main Angle
Encoder Mount Coupling
Stepper Mount
Stepper Motor Mount Angle
Stepper Motor Mount Plate
Shaft Bar
- As shown below, repeat for a total of 6 bars
Assemble Components
Assemble Gearboxes
Assemble Industrial Robot
- As shown below
Assemble Stepper Motor Mount
- As shown below, repeat for a total of 6 mounts
Connect Components
Hydraulic Connections
- 2 Axes Hydraulic Circuit
- Hydraulic Circuit
Electronic Connections
- As shown below
