Bulldozer Specification: Difference between revisions

From Open Source Ecology
Jump to navigation Jump to search
No edit summary
No edit summary
Line 6: Line 6:
*[[Cushion Valve]] on each wheel  
*[[Cushion Valve]] on each wheel  
*[[15,000 inch pound hydraulic motor]] on each wheel
*[[15,000 inch pound hydraulic motor]] on each wheel
**Each wheel has 5-fold gear reduction via [[Jackshaft]]
**Each wheel has 6-fold gear reduction via [[Jackshaft]]
**Jack shaft uses heavy chain and sprockets
**Jack shaft uses heavy chain and sprockets
**Number of jackshafts is 3 for the gearbox; oil-enclosed gear box
**Number of jackshafts is 3 for the gearbox; oil-enclosed gear box
Line 19: Line 19:
*Complete materials cost estimate of under $16k in materials, not counting  
*Complete materials cost estimate of under $16k in materials, not counting  
*20,000 pound gross vehicle weight, weighed down with modular concrete weights
*20,000 pound gross vehicle weight, weighed down with modular concrete weights
*20,000 lb of pushing force
*24,000 lb of pushing force
=Challenges=
=Challenges=
*Low cost ($20/linear foot for jackshaft [x3], sprocket for #100 chain - , chain - $6/foot or 9 feet total  
*Low cost ($20/linear foot for jackshaft [x3], sprocket for #100 chain - , chain - $6/foot or 9 feet total  

Revision as of 20:45, 9 January 2012

  • Use same frame as LifeTrac with modifications
    • LifeTrac is 4"x4"x1/4" tubing, the bulldozer should be 4x4x1/2"
  • Use 4 Power Cubes for 128 hp of tractor power
    • Use 2 Power Cubes per side to simplify hydraulic plumbing requirements
  • 3000 psi hydraulic system pressure
  • Cushion Valve on each wheel
  • 15,000 inch pound hydraulic motor on each wheel
    • Each wheel has 6-fold gear reduction via Jackshaft
    • Jack shaft uses heavy chain and sprockets
    • Number of jackshafts is 3 for the gearbox; oil-enclosed gear box
  • 30 gpm quick couplers on motors, valves, and cylinders
  • Use metal wheels as in Traction Engines
  • 30" diameter wheels, can be as wide as required to achieve desired traction
  • Use 4-flange pillow block bearings with quick-disconnect wheels - see Quick Connect Wheels strategy for LifeTrac
  • Use 3" shaft
  • 3" bearings - https://www.surpluscenter.com/item.asp?item=1-215-48-4-C&catname=powerTrans
  • 4 wheel drive
  • Must use bolt-through wheel attachment to shaft as in LifeTrac, u
  • Complete materials cost estimate of under $16k in materials, not counting
  • 20,000 pound gross vehicle weight, weighed down with modular concrete weights
  • 24,000 lb of pushing force

Challenges

  • Low cost ($20/linear foot for jackshaft [x3], sprocket for #100 chain - , chain - $6/foot or 9 feet total

Deployment Suggestions

  • 3 separate design challenge for:
    • Main structure - frame, wheels, power cube mounts, hydraulic controls
    • 6-way Blade and fabrication procedure for it, inlcuding fabrication procedure for 8' shop press using 5"x20"x2.5" Cylinders
    • 5-fold Gear reduction mechanism via jackshaft and roller chain