Master Prototyper

Introduction

We are looking for a leader of our machine prototyping program.

Basic Terms

• Must live on-site at Factor e Farm (accommodations are provided, applicant covers their own food)
• Full time commitment (no outside jobs or telecommuting unless specifically negotiated)
• Applicant covers travel to and from FeF, and any insurance needs
• Financial compensation based on experience and culture fit
• Biweekly blog posting on the Factor e Farm Blog according to FeF Blogging Standards
• Alignment with open source culture, and openness to lifelong learning

Experience

• Professional (or equivalent) experience in custom fabrication and machining
  • Virtuoso or Master skill level required
• Experience with hydraulic power
  • Hydraulic pump-motor coupling, valve types, Hydrauilic Circuits, flow/power/speed calculations
• Competency with mechanical and electrical systems
  • Basic competence in small engines, electrical wiring of motors
• Experience in heavy machine operation - tractors, skid steers, backhoe, etc.
• Basic working proficiency in technical drafting or CAD
  • Reading fabrication drawings
  • basic mechanical design/machine design skills
• Teaching experience
• CAM experience and is a plus

Machining

Job Title/ Description PRIMARY RESPONSIBILITIES: • Build and repair fastener manufacturing equipment as required • Machine component parts for above • Program milling machines in both G & M codes and make required fixturing • Assist with facility maintenance • Other duties as required by supervisor • Maintain general house cleaning requirements

REQUIRES ABILITY TO: • Follow verbal and written work instructions • Read blue prints • Understand G.D.T. and how it applies to the part and the manufacturing process • Work tool steel and carbide tooling • Work off of a single or double sine plate and know trigonometry to figure distances and angles from construction holes and tooling balls • Work with engineering and other departments • Multitask with milling machines and grinders on a daily basis • Manage interruptions and work with tool crib and engineering/supervisors requirements to meet weekly production schedules • Exercise logic in assembly of fastener machines and components • Exercise sound judgment on tasks • Work with minimum supervision • Be in good physical condition Job Title Suffix Machinist Relocation Package Offered No Package Offered

Role

Main duties:

• Ongoing building of prototypes
  • Pursues design work in absence of completed designs
• Ongoing field testing of prototypes
  • Data collection, evaluation, improvements in subsequent prototypes
• Leads teams of fabricators and apprentices in prototyping and production runs
  • Develops fabrication procedure according to Fabrication Diagram method

• Keeping workshop well-organized, ergonomic, and clean
  • Develops standards for cleanliness, tool organization, workflow
• Prototype fabrication quality control
• Training our team in machine operation and tool use
• Coordinates remote fabrication teams (Flash Fab Mobs)
• Instilling a sense of pride in craftsmanship and inspiring others towards mastery
• Designing shop organization and replication strategy with management team
• Enforcing shop conduct standards covering safety, quality control, organization, and cleanliness
• Advising the Director of Learning in developing curriculum covering fabrication and machining