Industrial Robot Build Instructions

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• Missing some steps
• Missing some images
• In development- setting up working concept, then to be followed by specific dimensions

X Components

Foundation Underplate

• 4 holes as shown below

Foundation Bar

• 1 hole as shown below, repeat for a total of 6 bars

Foundation Overplate

• 20 holes as shown below

Gearbox 1 Input Plate

• 16 holes as shown below

• Note: Location of mounting holes for hydraulic motor need adjustment

Gearbox 1 Side Plates

• 10 holes as shown below, repeat for a total of 2 plates

Gearbox 1 Cover Plates

• 4 holes as shown below, repeat for a total of 2 plates

Base Angle

• 24 holes as shown below

Main Arm

• 16 holes as shown below

Forearm Angle

• 20 holes as shown below

Forearm Plate

• 5 holes as shown below, repeat for a total of 2 plates

Wrist Angle

• 24 holes as shown below

End-effector Angle

• 24 holes as shown below

Gearbox Input Plate

• 16 holes as shown below, repeat for a total of 6 plates

Cover Plate

• 4 holes as shown below, repeat for a total of 12 plates

Punch Stepper Motor Mount Angle

• 8 holes as shown below, repeat for a total of 6 angles

Stepper Motor Mount Plate

• 3 holes as shown below, repeat for a total of 12 plates

Gearbox Middle Race Plates

• 4 holes as shown below, repeat for a total of 18 plates

Gearbox Outer Race Plates

• 4 holes as shown below, repeat for a total of 18 plates

Gearbox Side Plate

• 10 holes as shown below, repeat for a total of 12 plates

Shaft Bar

• 4 holes as shown below, repeat for a total of 6 bars

Torch Components

Torch Gearbox Middle Race Plate

• 1 hole as shown below, repeat for a total of 18 plates

Torch Gearbox Outer Race Plate

• 1 hole as shown below, repeat for a total of 18 plates

Tap Components

Tap Foundation Bars

• As shown below, repeat for a total of 4 bars

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Tap Gearbox Hubs

• As shown below (gearbox 1)

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• As shown below (gearbox 2)

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• As shown below (gearbox 3)

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• As shown below (gearbox 4)

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• As shown below (gearbox 5)

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• As shown below (gearbox 6)

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Tap Gearbox Side Plates

• As shown below, repeat for a total of 12 plates

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Thread Components

Thread Input Shaft

• As shown below, repeat for a total of 6 shafts

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Thread Output Shaft

• As shown below, repeat for a total of 6 shafts

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Weld Components

Weld Foundation Bar

• 4 bar welding as shown below

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Weld Forearm

• 2 piece welding as shown below, repeat for a total of 6 welds

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• 2 piece welding as shown below, repeat for a total of 6 welds

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X Components

X Encoder Disc

• Y as shown below, repeat for a total 6 discs

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Assemble Components

Assemble Gearboxes

• 26 bolt, 3 nut assembly as shown below (gearbox 1)

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• 26 bolt, 3 nut assembly as shown below (gearbox 2)

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• 26 bolt, 3 nut assembly as shown below (gearbox 3)

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• 26 bolt, 3 nut assembly as shown below (gearbox 4)

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• 26 bolt, 3 nut assembly as shown below (gearbox 5)

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• 26 bolt, 3 nut assembly as shown below (gearbox 6)

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Assemble Foundation

• As shown below

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Assemble Main Arm to Forearm

• As shown below

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Assemble Wrist

• As shown below

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Assemble Foundation, Main Arm to Forearm, and Wrist

• As shown below

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Assemble Stepper Motor Mount

• 7 bolt, 6 nut, 6 spacer assembly as shown below, repeat for a total of 6 mounts

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Connect Components

Hydraulic Connections

• X connections as shown below

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Electronic Connections

• X connections as shown below

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