Industrial Robot Build Instructions

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• Missing some steps
• Missing some images
• In development- setting up working concept, then to be followed by specific dimensions

Frame Components

Foundation Underplate

• 4 holes as shown below

Foundation Bar

• 1 hole as shown below, repeat for a total of 6 bars

• Weld the 4 Foundation Bars to fit into the 2" by 2" square guides shown in the image for Foundation Underplate, with the bars' holes at the top end such that the Foundation Overplate can be mounted.

• Tap all holes in the foundation bars with

Foundation Overplate

• 20 holes as shown below

Base Angle

• 24 holes as shown below

Main Arm

• 6 holes as shown below

Forearm Angle

• 20 holes as shown below

Forearm Plate

• 5 holes as shown below, repeat for a total of 2 plates

• Weld the Forearm onto the Forearm Plate A as shown by the guides in the image for Forearm Plate A.

• Weld the Forearm onto the Forearm Plate B as shown by the guides in the image for Forearm Plate B.

Wrist Angle

• 24 holes as shown below

End-effector Angle

• 24 holes as shown below

Punch Stepper Motor Mount Angle

• 8 holes as shown below, repeat for a total of 6 angles

Stepper Motor Mount Plate

• 3 holes as shown below, repeat for a total of 12 plates

Shaft Bar

• 4 holes as shown below, repeat for a total of 6 bars

Gearbox 1 Components

Gearbox 1 Input Plate

• 16 holes as shown below

• Note: Location of mounting holes for hydraulic motor need adjustment

Gearbox 1 Side Plates

• 10 holes as shown below, repeat for a total of 2 plates

• Tap each hole in gearbox 1 with

Gearbox 1 Cover Plates

• 4 holes as shown below, repeat for a total of 2 plates

Gearbox Middle Race Plates

• 4 holes as shown below, repeat for a total of 18 plates

Gearbox Outer Race Plates

• 4 holes as shown below, repeat for a total of 18 plates

Gearbox Side Plate

• 10 holes as shown below, repeat for a total of 12 plates

Gearbox 1 Input Shaft

• Thread as shown below

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Gearbox 1 Output Shaft

• Thread as shown below

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Encoder Components

X Encoder Disc

• Y as shown below, repeat for a total 6 discs

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Assemble Components

Assemble Gearboxes

• 26 bolt, 3 nut assembly as shown below (gearbox 1)

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• 26 bolt, 3 nut assembly as shown below (gearbox 2)

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• 26 bolt, 3 nut assembly as shown below (gearbox 3)

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• 26 bolt, 3 nut assembly as shown below (gearbox 4)

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• 26 bolt, 3 nut assembly as shown below (gearbox 5)

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• 26 bolt, 3 nut assembly as shown below (gearbox 6)

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Assemble Foundation

• As shown below

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Assemble Main Arm to Forearm

• As shown below

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Assemble Wrist

• As shown below

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Assemble Foundation, Main Arm to Forearm, and Wrist

• As shown below

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Assemble Stepper Motor Mount

• 7 bolt, 6 nut, 6 spacer assembly as shown below, repeat for a total of 6 mounts

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Connect Components

Hydraulic Connections

• X connections as shown below

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Electronic Connections

• X connections as shown below

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