Industrial Robot Build Instructions

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• Missing some steps
• Missing some images
• In development- setting up working concept, then to be followed by specific dimensions

Frame Components

Foundation Underplate

• As shown below

Foundation Bar

• As shown below, repeat for a total of 6 bars

• Weld the 4 Foundation Bars to fit into the 2" by 2" square guides shown in the image for Foundation Underplate, with the bars' holes at the top end such that the Foundation Overplate can be mounted.

• Tap all holes in the foundation bars with

Foundation Overplate

• As shown below

Base Angle

• As shown below

Main Arm

• As shown below

Forearm Angle

• As shown below

Forearm Plate

• As shown below, repeat for a total of 2 plates

• Weld the Forearm onto the Forearm Plate A as shown by the guides in the image for Forearm Plate A.

• Weld the Forearm onto the Forearm Plate B as shown by the guides in the image for Forearm Plate B.

Forearm Bar

• As shown below

Wrist Angle

• As shown below

Punch Stepper Motor Mount Angle

• As shown below, repeat for a total of 6 angles

Stepper Motor Mount Plate

• As shown below, repeat for a total of 12 plates

Shaft Bar

• As shown below, repeat for a total of 6 bars

Gearbox 1 Components

Gearbox 1 Input Plate

• As shown below

• Note: Location of mounting holes for hydraulic motor need adjustment

Gearbox 1 Side Plates

• As shown below, repeat for a total of 2 plates

• Tap each hole in gearbox 1 with

Gearbox 1 Cover Plates

• As shown below, repeat for a total of 2 plates

Gearbox Middle Race Plates

• As shown below, repeat for a total of 18 plates

Gearbox Outer Race Plates

• As shown below, repeat for a total of 18 plates

Gearbox Side Plate

• As shown below, repeat for a total of 12 plates

Gearbox 1 Input Shaft

• Thread as shown below

Image

Gearbox 1 Output Shaft

• Thread as shown below

Image

Encoder Components

X Encoder Disc

• Y as shown below, repeat for a total 6 discs

Image

Assemble Components

Assemble Gearboxes

• As shown below (gearbox 1)

Image

• As shown below (gearbox 2)

Image

• As shown below (gearbox 3)

Image

• As shown below (gearbox 4)

Image

• As shown below (gearbox 5)

Image

• As shown below (gearbox 6)

Image

Assemble Foundation

• As shown below

Image

Assemble Main Arm to Forearm

• As shown below

Image

Assemble Wrist

• As shown below

Image

Assemble Foundation, Main Arm to Forearm, and Wrist

• As shown below

Image

Assemble Stepper Motor Mount

• As shown below, repeat for a total of 6 mounts

Image

Connect Components

Hydraulic Connections

• As shown below

Image

Electronic Connections

• As shown below

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