Industrial Robot/Manufacturing Instructions

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Tooling and Infrastructure

Measuring and Marking

• Scriber

• Try-square

• Box-square

• Metal Rule

• Combination Set

• Center Punch

• Nipple Punch

Taps and Dies

• 1/2" - 13 Taps

• 9/16" - 18 Taps

• Tap Wrench

Port Cutting

• SAE6 Port Contour Cutter

Drilling

• Cordless Drill

• 1/2" drill bit

• 3/8" drill bit

• 1/4" drill bit

• 5/32" drill bit

• 1/8" drill bit

Soldering

• Soldering Iron and Stand

• Solder

Torching

• Oxy-acetylene Torch

Turning

• Lathe

• Cutting tools - turning, grooving

Hand Tools

• Adjustable pliers

• File

Fabrication

[1] Base Plate

• Mark drill points with scriber, combination set, and center punch

• Drill with cordless drill or drill press

• Smooth with file

• (new image TBD)

• Media:IROverplate.jpg

[1] Main Arm

• Mark 2" dia. hole centers with scriber, combination set, and dot punch

• Mark 2.5" dia. and 2" dia. hole circumferences with divider, rule

• Mark 1/2" dia. hole centers with divider, rule, center punch

• Cut 2" dia. holes with torch cutter

• Drill 1/2" dia. holes with 1/2" twist drill bit and cordless drill

• Remove burrs around holes with file

• Media:MainArm.jpg

Forearm

[1] Perpendicular Plate

• Mark 2" dia. hole center with scriber, combination set, and dot punch

• Mark 2.5" dia. circle with divider, rule

• Mark 1/2" dia. hole centers with divider, rule, center punch

• Cut 2" dia. hole with torch cutter

• Drill 1/2" dia. holes with cordless drill

• Remove burrs around holes with file

• Weld to "Forearm Tube" with welder

• Media:ForearmPlate.jpg

[1] Parallel Plate

• Mark 2" dia. hole center with scriber, combination set, and dot punch

• Mark 2.5" dia. circle with divider, rule

• Mark 1/2" dia. hole centers with divider, rule, center punch

• Cut 2" dia. hole with torch cutter

• Drill 1/2" dia. holes with cordless drill

• Remove burrs around holes with file

• Weld to "Forearm Tube" with welder

• Media:ForearmBar.jpg

• Correct image dimensions to 10" by 6" instead

Stepper Mount

[6] Stepper Motor Mount Angle

• • Mark cuts with scriber and try-square
  • Cut with torch cutter
  • Mark holes with scriber, rule, try-square, and center punch
  • Drill holes with 1" bit, 1/4" bit, 1/8" bit, and cordless drill

Media:StepperMotorMountAngle.jpg

[6] Stepper Motor Mount Plate

• • Mark cuts with scriber and try-square
  • Cut with torch cutter
  • Mark holes with scriber, rule, try-square, and center punch
  • Drill holes with 1/4" bit and cordless drill

Media:StepperMotorMountPlate.jpg

[6] Shaft Coupling

• • Mark cuts with scriber and box-square
  • Cut with torch cutter
  • Mark thru hole with scriber, combination set, and center punch
  • Drill holes with 1/2" bit, 1/4" bit, 5/32" bit, and cordless drill
  • Tap holes with 10-24 taper/intermediate/plug taps and tap wrench

Media:ShaftBar.jpg

Assemble Stepper Motor Mount

• As shown below, repeat for a total of 6 mounts

Media:Stepneedlemount.jpg

Electronic Connections

• Solder solenoid driver Instructions

• As shown below

Media:ElectronicConnections.jpg