Biodigester Decommissioning
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Basics
- This page aims to go over the “Why, When, and How” a Biodigester would need to be Decommissioned
- This is as a part of Design for Decommissioning / Cradle-to-Grave / Product Lifecycle Management etc
Why
- Nothing lasts forever, so EVENTUALLY some components will fail
- For some, such as a Macerator Pump etc, or some Biofouling , this will be a matter of (Preventative ) Biodigester Maintenance
- Large Accumulation of Sludge / Digestate Precipitate and/or Leaks forming in the IBC Tote (or other “main” container) COULD BE solved via a small scale equivalent of Shutdown Work and “bandaid fixes” such as Cleaning then Lining the tank (in a manner akin to Cured-In-Place-Pipelining ) or converting the tank to a smaller PVC Tank Liner system (or equivalent) ARE POSSIBLE but are similarly expensive for a less “complete” fix, and often introduce their own problems/risks
- This, combined with eventual Moves/Changes in Desires/Demolition etc EVENTUALLY means that a Full Decommissioning (or at least Demolition to Slab then Rebuild will be needed
When
- When Major Components, such as the IBC Tote are reaching the end of their Service Life
- As per the principles of Preventative Maintenance , as well as the costs of Emergency Response work (in that a Plumber or additional help when you can afford to “shop around” vs when your house is flooding with Blackwater etc, there is an advantage in swapping a tank SLIGHTLY before it’s EOSL date, despite there being SOME waste in this.
- Forming a Decision Making Matrix type Biodigester Routine Inspection Checklist + Having an Inspection Schedule (+ Potential Routine PM) would be worthwhile
- While WAY less easy, especially in tough times, having a gradually Saved Up Fund, or some sort of non-crappy decentralized insurance / Biodigester as a Service plan is advisable (Depending on the cost of the whole endeavor
- Depending on the Product Lifespan / Service Life of the biodigester, this may become an issue of Intergenerational Wealth / Intergenerational Debt/Liability too wherein for the Parent who buys it, it works great, but upon their death the kids ALSO have to clean up a Dry Rotted IBC Tote leaking Blackwater in their house (before selling it or something etc) which is something noone would want to be dealing with then
How
Initial Shutdown
- RE Biodigester Shutdown BUT
- All power going to it will be Lock Out Tag Out shut off at minimum, “Air Gapping” / “ Isolated “ is preferable
- Although IN THE PROCESS of Airgapping/“Frying Pan”-ing off stuff, work under LOTO will need to be done
- Once all the Hazardous Energy (Mainly electrical, although leaking Water/Greywater is a low risk but related concept) (Residual Biogas is a related concern, and Fuel Tank Inerting / HEAVY rinsedown with water/soap or Degreaser is advisable pre-doing any work
- Much of this would be pending a Site Specific Job Hazard Analysis and a Tailgate Safety Meeting with the whole crew (Although Templates/MOST of the points could be made and put on this page in advance)
Removal of Majority of Product
- This could be done via Gravity Drainage, although a Macerator Pump (potentially the built in one, although a “Decomissioning Cart” / Skid Mount type thing may be nice too) or Vac Truck is preferable
- Attaching A Cam Lock fitting (2in or up) to the Biodigester would aid in this
- IBC Totes CAN be rinsed out, but a Cone Bottom Tank woild be especially useful for this as well
- Trying to Pump Out Before Rinsing can reduce volume of Industrial Wastewater (although depending on content/regulation compliance issues etc this could MAYBE be pumped into another Biodigester system, in a manner to RV Pumpouts via Macerator Pump into Municipal (Home) Sewer
- HOWEVER if sludge/precipitate is especially thick, using a Pressure Washer or Chicago Hose to “get it going” / liquify things may be required
- Tank Materials / Tank Linings and Routine Maintenance will reduce this difficulty however
Cleaning Process
- It is difficult to clean what one cannot see or access
- A Clean in Place Tool such as a “Gamma Jet” can work, although as of now these are rather pricey, and similarly require high PSI/GPM Pressure Washers
- Furthermore some do not “like” Hot Water from Hot Water Pressure Washers which MAY be of use otherwise
- Either way suction/pumping is kept on, and the tank is Rinsed (with optional occasional spray of Degreaser / Soap / Solvents etc) until it is considered “Clean”
- How Clean is Clean is another important consideration, worth putting down in Paperwork+Communicating to ALL workers
- In the case of Decommissioning however “ Demolition Clean “ / “ Scrap Clean “ / “ [[DOG Transportable Clean” is probably all that is required
- To what degree the debris will get “stuck” in the plastic like Pasta Sauce in Clear Plastic Leftover Bins is another bit to consider
Final Disassembly and Removal
- Final Assemblies can be Dissasmbled
- Larger Objects can be transported via a Flatbed Truck / Low Bow Truck / Lift Gate / Box Truck]]
- Another option would be more conventional dumpsters / Roll Off Boxes
- While it isn’t great for reuse/recycling, using a Reciprocating Saw (Sawzall) or Oscillating Tool (“Multitool”), may be necessary to make larger components into workable pieces
- Cleanup of any Splatter, as well as “hidden dust” with a Broom/Dustpan then Vacuum and/or Mop etc is also advisable vs “rip it out and run”
Final Documentation of Recovered Materials + Waste Management
- Reusable components can be collected + cleaned + logges
- Recyclable Scrap/Materials are sorted and sent to those locations + logged
- ”Waste” is set aside for W2E