Industrial Robot
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Format

[number needed] Name (specifications) [link to suggested source + total cost]

Partial Prototype Bill of Materials

Structure

Gearbox

[1] Angle (8"A x 8"B x 27" Length x 0.5" Thickness, A36 steel angle) 93

[1] Input Plate (13" by 15" by 0.5" A36 steel plate) 44

[1] Side Plate (7.5" by 12" by 1" A36 steel plate) 47

[1] Cover Plate (13" by 6" by 3/16" A36 steel plate) 26

[1] Outer Race Plate (20" by 7" by 1" A36 plate) 61

[1] Round Bar (1.25" diameter, 10" length A36 steel round bar) 9

[1] Inner Race (16" by 4" by 2" A36 steel plate) 61

[1] Output Hub (10" by 5" by 3" A36 steel plate) 90

[1] Support Hub (7" by 4" by 3" A36 steel plate) 59

[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) 12

Fasteners

[12] Side plate bolts (1/2 – 13, 5") 30

[12] Side plate nuts (1/2 – 13) 5

[4] Cover plate bolts (1/2 - 13, 1") 2

[4] Output shaft bolts (1/2 - 13, 1") 2

[4] Lube screws (8 - 32, 1") 1

Encoder

[1] Encoder (2500 counts per revolution, 10,000 pulses per revolution, ball bearing) 94

[1] Encoder connector (6') 16

[2] Encoder mounting screws (#4-40, 3/8" length) 1

[1] Encoder Mount Support Angle (2"A/2"B, 5" Length, 1/8" Thickness, A36 Steel Angle) 10

[1] Encoder Mount Main Angle (3"A/2"B, 2.5" Length, 3/16" Thickness, A36 Steel Angle) 8

[1] Encoder Shaft Coupling (3" Diameter, 1.5" Length Steel Round Bar) 12

Hydraulics

Circuit

Powercube (compatible with below, parallel circuit) [Use Existing]

[2] Hydraulic motor (1,2) Use existing

[8] Hydraulic motor mounting bolts [Use Existing]

[2] Needle valve 60

[2] Solenoid valve 100

[1] Solenoid valve subplate (6" by 2.5" by 1" 6061-T6 aluminum plate) 33

[1] Pressure Relief Valve 42

[4] SAE10M to 1/2NPTF Swivel 10

[2] SAE4M to 1/4NPTF Swivel 4

[8] SAE6M to 1/2NPTF Swivel 32

[1] 1/4NPTM to 1/2NPTF Adapter 3

[1] 1/4NPTF Tee 3

[4] 1/2NPTF Tee 20

[3] 1/2NPTM Nip 5

[2] 1/4NPTM X 72" Hose 24

[4] 1/2NPTM X 72" Hose 56

[6] 1/2NPTM X 36" Hose 60

Stepper Mount

[2] Stepper motor 28

[8] Stepper motor mounting screws (3mm 0.5, 25mm length) 1

[2] Stepper mount angle (4”A/6”B, 4”L, 5/16”T, A36 steel angle) 20

[4] Stepper mount plate (3" by 4" by 3/16" A36 steel plate) 23

[2] Shaft coupling bar (1" by 1" by 6" A36 round steel bar) 9

[6] Stepper mount plate bolts (1/4 - 20, 5") 5

[6] Stepper mount plate nuts (1/4 - 20) 1

[2] Stepper motor coupling screw (1/4 - 20, 1" length) 1

[2] Needle Valve coupling screw (1/4 - 20, 1" length) 1

Electronics

[1] Microcontroller 50

[1] Solenoid Driver 13

[2] Stepper Motor Driver 30

[1] Power Supply (12VDC) [hacked PC power supply]

[1] Wire (22 AWG, 12'+ length)

Open Section Bill of Materials

Structure

Foundation

[1] Main Tube (2" x 2" x 48" A36 square tube)

[1] Support Tube (2" x 2" x 40" A36 square tube)

[1] Raising Bar (2” by 2” by 48”, A36 steel square bar)

[1] Base Plate, Perpendicular Plate, Parallel Plate (16” by 22” by 0.5” A36 steel plate)

Fasteners

[12] Bar Bolts (1/2 - 13, 4")

[4] Ground Bolts (1/2 - 13, 4")

[4] Plate Bolts (1/2 - 13, 6")

Main Arm

[1] Bar (1” by 4” by 15” A36 steel bar) 23

Forearm

Forearm (2” by 2” by 12” by 0.25T carbon steel square tube) 11

Gearbox 1,2

[1] Angle (8”A/8”B by 20”L by 1”T A36 steel angle) 154

[2] Input Plate (13" by 7.5" by 0.5" A36 steel plate) 64

[4] Side Plate (7.5" by 3" by 1" A36 steel plate) 47

[2] Cover Plate (13" by 3" by 3/16" A36 steel plate) 26

[4] Outer Race Plate (5" by 7" by 1" A36 plate) 64

[2] Round Bar (1.25" diameter, 5" length A36 steel round bar) 9

[4] Inner Race (4" diameter, 2" length steel round bar)

[2] Output Hub (5" diameter, 3" length steel round bar)

[2] Support Hub (3.25" diameter, 2.25" length steel round bar)

[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) 12

[12] Side plate bolts (1/2 – 13, 4")

[12] Side plate nuts (1/2 – 13)

[4] Cover plate bolts (1/2 - 13, 0.75")

[4] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")

[4] Cover plate nuts (1/2 - 13)

[4] Output shaft bolts (1/2 - 13, 1")

[4] Lube bolts (#6, 1")

[2] Input gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" inner diameter)

[2] Output gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)

Gearbox 3,4

Forearm Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) 83

[2] Input Plate (13" by 7.5" by 0.5" A36 steel plate) 64

[4] Side Plate (7.5" by 3" by 1" A36 steel plate) 47

[2] Cover Plate (13" by 3" by 3/16" A36 steel plate) 26

[4] Outer Race Plate (5" by 7" by 1" A36 plate) 64

[2] Round Bar (1.25" diameter, 5" length A36 steel round bar) 9

[4] Inner Race (4" diameter, 2" length steel round bar)

[2] Output Hub (5" diameter, 3" length steel round bar)

[2] Support Hub (3.25" diameter, 2.25" length steel round bar)

[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) 12

[12] Side plate bolts (1/2 – 13, 4")

[12] Side plate nuts (1/2 – 13)

[4] Cover plate bolts (1/2 - 13, 0.75")

[4] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")

[4] Cover plate nuts (1/2 - 13)

[4] Output shaft bolts (1/2 - 13, 1")

[4] Lube bolts (#6, 1")

[2] Input gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" inner diameter)

[2] Output gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)

Gearbox 5,6

Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) 83

[2] Input Plate (13" by 7.5" by 0.5" A36 steel plate) 64

[4] Side Plate (7.5" by 3" by 1" A36 steel plate) 47

[2] Cover Plate (13" by 3" by 3/16" A36 steel plate) 26

[4] Outer Race Plate (5" by 7" by 1" A36 plate) 64

[2] Round Bar (1.25" diameter, 5" length A36 steel round bar) 9

[4] Inner Race (4" diameter, 2" length steel round bar)

[2] Output Hub (5" diameter, 3" length steel round bar)

[2] Support Hub (3.25" diameter, 2.25" length steel round bar)

[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) 12

[12] Side plate bolts (1/2 – 13, 4")

[12] Side plate nuts (1/2 – 13)

[4] Cover plate bolts (1/2 - 13, 0.75")

[4] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")

[4] Cover plate nuts (1/2 - 13)

[4] Output shaft bolts (1/2 - 13, 1")

[4] Lube bolts (#6, 1")

[2] Input gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" inner diameter)

[2] Output gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)

Encoder

[2] Encoder (1250 counts per revolution, ball bearing) 160

[2] Encoder connector (6') 32

[4] Encoder mounting screws (#4)

[2] Encoder Mount Support Angle (2"A/2"B, 5" Length, 1/8" Thickness, A36 Steel Angle) 10

[2] Encoder Mount Main Angle (3"A/2"B, 2.5" Length, 3/16" Thickness, A36 Steel Angle) 8

[2] Encoder Shaft Coupling (3" Diameter, 1.5" Length Steel Round Bar) 12

Hydraulics

Circuit

Powercube (1500psi, 18GPM)

[2] Motor 1,2 300
[4] Motor 3,4,5,6 160

[6] Solenoid Valve 300
[6] Solenoid Valve Subplate (1-6, SAE6, x6) 288

[6] Needle Valve 180

[1] Pressure Relief Valve 42

[3] Hose (1NPTM, 3') 87
[1] Hose (1NPTM, 6') 47
[18] Hose (1/2NPTM, 3') 180
[6] Hose (1/2NPTM, 8') 128
[6] Hose (1/2NPTM, 6') 84
[4] Hose (1/2NPTM, 4') 44

[6] Adaptor (1/2NPTM to 1/2NPTM, x6) 12
[28] Adaptor (1/2NPTF to SAE6M, x28) 84
[4] Adaptor (1/2NPTF to SAE10M, x4) 12
[4] Adaptor (SAE4M to SAE6F, x4) [http://www.surpluscenter.com/item.asp?item=9-6410-4-6&catname=hydraulic 14

Stepper Mount

[2] Stepper motor 28

[8] Stepper motor mounting screws (3mm metric)

[2] Stepper mount angle (4”A/6”B, 4”L, 5/16”T, A36 steel angle) 20

[4] Stepper mount plate (3" by 4" by 3/16" A36 steel plate) 23

[2] Shaft coupling bar (1" by 1" by 6" A36 round steel bar) 9

[6] Stepper mount plate bolts (1/4 - 20, 5")

[6] Stepper mount plate nuts (1/4 - 20)

[2] Stepper motor coupling screw (1/4 - 20, 1" length)

[2] Needle Valve coupling screw (1/4 - 20, 1" length)

Electronics

[1] Microcontroller 65

[2] Solenoid Driver 26

[6] Stepper Motor Driver 90

[1] Power Supply (12VDC for the two solenoid drivers)

Wire (18 AWG, 12+')

Industrial Robot/Bill of Materials

Contents

Format

Partial Prototype Bill of Materials

Structure

Gearbox

Fasteners

Encoder

Hydraulics

Circuit

Stepper Mount

Electronics

Open Section Bill of Materials

Structure

Foundation

Fasteners

Main Arm

Forearm

Gearbox 1,2

Gearbox 3,4

Gearbox 5,6

Encoder

Hydraulics

Circuit

Stepper Mount

Electronics

Navigation menu

Industrial Robot/Bill of Materials

Format

Partial Prototype Bill of Materials

Structure

Gearbox

Fasteners

Encoder

Hydraulics

Circuit

Stepper Mount

Electronics

Open Section Bill of Materials

Structure

Foundation

Fasteners

Main Arm

Forearm

Gearbox 1,2

Gearbox 3,4

Gearbox 5,6

Encoder

Hydraulics

Circuit

Stepper Mount

Electronics

Navigation menu

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