Biocrude Refinery: Difference between revisions
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*A biorefinery specifically desinged to process [[Biocrude]] | *A biorefinery specifically desinged to process [[Biocrude]] | ||
*Very similar to a petroleum refinery | *Very similar to a petroleum refinery | ||
*Also should be able to accept [[Pyrolysis Oil]] and [[Plant Oil]] ? | |||
*Seems most existing refineries are very focused on producing [[Gasoline]] (~45% of each barrels is made into this product?) | |||
**Thus a post gasoline engine world's refinery would be very different. | |||
*Need to finish out [[List of OSE Used (Bio) Petrochemical Products]] (also make distinction / page for the [[Post all the things world ) | |||
=Used For= | =Used For= | ||
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*This takes biocrude either from an onsite producer, or from ofsite transport | *This takes biocrude either from an onsite producer, or from ofsite transport | ||
==Catalyst | ==HTL Catalyst Removal Unit?== | ||
*This scrubs and recovers any HTL catalysts | *This scrubs and recovers any HTL catalysts | ||
*Grab info on what catalysts are used in [[HTL]] + how one would go about this | |||
==Biocrude Sweetening== | |||
*Supposedly [[Biocrude]] can cause [[Catalyst Poisoning]] | |||
**Mainly due to salt and metal content | |||
*So a "Desalter" and a [[Hydro-demetalization]] stage? | |||
==Heater== | ==Heater== | ||
Line 37: | Line 47: | ||
*Preheats the oil to 400° for the (Bio)-Crude-Oil Distillation Unit (or the "(B)CDU") | *Preheats the oil to 400° for the (Bio)-Crude-Oil Distillation Unit (or the "(B)CDU") | ||
=(B)CDU= | ==(B)CDU== | ||
*Stands for (Bio)-Crude-Oil Distillation Unit | *Stands for (Bio)-Crude-Oil Distillation Unit | ||
*Has two variants: | *Has two variants: | ||
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===Continous=== | ===Continous=== | ||
*[https://en.wikipedia.org/wiki/Petroleum_refining_processes#The_crude_oil_distillation_unit This] | *[https://en.wikipedia.org/wiki/Petroleum_refining_processes#The_crude_oil_distillation_unit This] | ||
==VDU== | |||
*Stands for Vacuum Distillation Unit | |||
*Distills the heaviest fractions without thermally cracking them via lowering the temp needed | |||
==Other Units== | |||
*These can change various fractions into others and/or refine them further: | |||
===Catalytic Reforming Unit=== | |||
* | |||
===Alkylation Unit=== | |||
* | |||
===Isomerization Unit=== | |||
* | |||
===Fluid Catalytic Cracking Unit=== | |||
* | |||
===Hydrocracking Unit=== | |||
* | |||
===Visbreaker Unit=== | |||
*Seems to be a modification of the pre-CDU heater, to cause [[Thermal Cracking]] | |||
===[[Coker Unit]]=== | |||
* | |||
=BOM= | =BOM= | ||
* | ==Lab Scale== | ||
*Algae Source | |||
*Way to Partially Dry Algae | |||
*Catalysts | |||
*1x HTL Pressure Vessel | |||
*1x HTL Heat Source | |||
*1x 1 (or 2) L Distillation Apperatus (with percise heat source to use the video's method of extraction, also the collection resevoir should be easily swappable and / or washable | |||
= | =Internal Links= | ||
*[[Biocrude]] | *[[Biocrude]] | ||
*[[HTL]] | *[[HTL]] | ||
*[[Biorefinery]] | *[[Biorefinery]] | ||
= | =External Links= | ||
*[https://en.wikipedia.org/wiki/Petroleum_refining_processes The Wikipedia Page on Petroleum refining processes is essentially the same but with a different feedstock] | *[https://en.wikipedia.org/wiki/Petroleum_refining_processes The Wikipedia Page on Petroleum refining processes is essentially the same but with a different feedstock] | ||
*[https://en.wikipedia.org/wiki/Nelson_complexity_index The Wikipedia Page on Nelson Complexity Index] | |||
*[https://www.e-education.psu.edu/fsc432/ "Penn State's College of Earth and Mineral Science: FSC 432: Petroleum Processing" The Main Page] | |||
** "Except where otherwise noted, content on this site is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License" so [[Open Source Textbook]] of sorts? | |||
[[Category: Bio-Petrochemistry]] [[Category:Biofuel]] |
Latest revision as of 03:05, 29 December 2020
Basics
- A biorefinery specifically desinged to process Biocrude
- Very similar to a petroleum refinery
- Also should be able to accept Pyrolysis Oil and Plant Oil ?
- Seems most existing refineries are very focused on producing Gasoline (~45% of each barrels is made into this product?)
- Thus a post gasoline engine world's refinery would be very different.
- Need to finish out List of OSE Used (Bio) Petrochemical Products (also make distinction / page for the [[Post all the things world )
Used For
- Production of Bio-Fuels
- Production of Bio-Petrochemicals
- Production of other Biocrude Derivateves
Industry Standards
Existing Open Source Designs
- This Video on very small scale lab batch distillation
- Various Lab setups for distillation (even if not specifically for petroleum
- Setups for Alchohol Distillation being adapted
Minimum Viable Product
Lab Scale
- ~1L Capacity of Biocrude in
- Can fit on a lab station
Microfactory/Pilot Plant Scale
- Can fit on Pallets, Skids, or IMCs
Full Scale
Basic Design
Biocrude Tank
- This takes biocrude either from an onsite producer, or from ofsite transport
HTL Catalyst Removal Unit?
- This scrubs and recovers any HTL catalysts
- Grab info on what catalysts are used in HTL + how one would go about this
Biocrude Sweetening
- Supposedly Biocrude can cause Catalyst Poisoning
- Mainly due to salt and metal content
- So a "Desalter" and a Hydro-demetalization stage?
Heater
- Used only in continous distillers (NOT batch style ones)
- Preheats the oil to 400° for the (Bio)-Crude-Oil Distillation Unit (or the "(B)CDU")
(B)CDU
- Stands for (Bio)-Crude-Oil Distillation Unit
- Has two variants:
Batch
- Used for small scale due to is's simplicity
- Is essentially what this video lays out
Continous
VDU
- Stands for Vacuum Distillation Unit
- Distills the heaviest fractions without thermally cracking them via lowering the temp needed
Other Units
- These can change various fractions into others and/or refine them further:
Catalytic Reforming Unit
Alkylation Unit
Isomerization Unit
Fluid Catalytic Cracking Unit
Hydrocracking Unit
Visbreaker Unit
- Seems to be a modification of the pre-CDU heater, to cause Thermal Cracking
Coker Unit
BOM
Lab Scale
- Algae Source
- Way to Partially Dry Algae
- Catalysts
- 1x HTL Pressure Vessel
- 1x HTL Heat Source
- 1x 1 (or 2) L Distillation Apperatus (with percise heat source to use the video's method of extraction, also the collection resevoir should be easily swappable and / or washable
Internal Links
External Links
- The Wikipedia Page on Petroleum refining processes is essentially the same but with a different feedstock
- The Wikipedia Page on Nelson Complexity Index
- "Penn State's College of Earth and Mineral Science: FSC 432: Petroleum Processing" The Main Page
- "Except where otherwise noted, content on this site is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License" so Open Source Textbook of sorts?