A-Z Instructionals: Difference between revisions

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[[CEB instructionals to be transfered to Make Projects]]<br/>
'''THIS PAGE IS FOR THE CEB PRESS'''
[[CEB instructionals CAD Requests]]


Unless otherwise noted, all steps are independent and can be done in any order.
==Fabrication==
#[http://makeprojects.com/Project/CEB-Support-System/1718/1 Make the frame structural support components]


This page gives you all the information you need to make your CEB Press from stock steel and parts. The steps in '''Mechanical Fabrication''' and '''Electronic Components''' are independent of each other, but within each category, the suggested order should be followed. Once you finish both, you can continue on to '''Final Machine Integration'''. At that point, your machine can be used.




Still need to be added in MAKE:
===Simple plates===
Good to start with, all you need to do is punch/drill holes.
*[[CEB Press/Manufacturing Instructions/Brick Holder Plate|Brick Holder Plate]]
*[[CEB Press/Manufacturing Instructions/Controller Mount|Controller Mount]]
*[[CEB Press/Manufacturing Instructions/Dirt-Keeper Plate|Dirt-Keeper Plate]]
*[[CEB Press/Manufacturing Instructions/Valve Mount|Valve Mount]]


===Structural Supports===
Also available is a PDF of the instructions listed here:
*[[CEB Press/Manufacturing Instructions/Grate mounts|Grate mounts]]-[[Image:check.png]]
[[Media:CEB_a-z_Build_1.0.pdf|CEB A-Z Fabrication Instructions 2011]]
*[[CEB Press/Manufacturing Instructions/Hopper supports|Hopper supports]]-[[Image:check.png]]
 
**Needs [[CEB Press/Manufacturing Instructions/Soil Shaker|Soil Shaker]] (this should be dis-assembled, although you can do it assembled, its just heavier and more difficult to maneuver.)
 
=[[CEB Press/Bill of Materials|Bill of Materials]]=
 
=Mechanical Fabrication=
The purpose of this section is to build and assemble all mechanical components of the CEB. You must first cut the steel, then fabricate individual parts, then assemble them, and then paint the machine.
==Steel Cut List==
*Cut the steel into the following lengths.
*Label and separate cuts by "Step" number so you can easily find cuts for each step during the fabrication stage.
*Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
*Also, from the sheet, torch the [[media:hoppersheet2.png|Hopper Sheet Metal]] and the [[media:platestorch.png|simple plates]].
<html><iframe width='750' height='300' frameborder='0' src='https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html'></iframe>
</html><br/>
[https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html Link] to printable page.
 
==Parts Fabrication==
The purpose of this section is to assemble the cut steel into individual parts and assemblies.
*Please see [https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFdoblptQ2ZlUlBrQ3RHVHk5b1Rmd0E&output=html this spreadsheet] for what steel each step requires.
 
===Structural Components===
#[http://makeprojects.com/Project/Simple-Plates/1719/1 Simple Plates]
#[http://makeprojects.com/Project/CEB-Support-System/1718/1 Frame structural support components]
 
===Shaker===
<ol><li value="3">[http://makeprojects.com/Project/CEB-Shaker-Mount/1717/1 Shaker Mount]
<li>[http://makeprojects.com/Project/CEB-Shaker-Hammer-and-Shaft/1725/1 Shaker Hammer and Shaft]
<li>[http://makeprojects.com/Project/CEB-Shaker-Hydraulics-Assembly/1750/1 Shaker Hydraulics]</ol>
 
===Hopper and Grate===
<ol><li value="6">[http://makeprojects.com/Project/CEB-Hopper-Supports-and-Grate-Supports/1722/1 Hopper and Grate Supports]
<li>[http://makeprojects.com/Project/Prepare-the-Hopper-Sheet-Metal/1723/1 Hopper Sheet Metal]
<li>[http://makeprojects.com/Project/Hopper-Mounting-Plate/1732/1 Hopper Mounting plate]
<li>[http://makeprojects.com/Project/CEB-Soil-Grate/1731/1 Grate]</ol>


===Soil Loading System===
*[[CEB Press/Manufacturing Instructions/Hopper sheet metal|Hopper sheet metal]]-
*[[CEB Press/Manufacturing Instructions/Hopper mounting plate|Hopper mounting plate]]
*[[CEB Press/Manufacturing Instructions/Soil grate|Soil grate]]-
*[[CEB Press/Manufacturing Instructions/Soil Shaker motor unit|Soil Shaker motor unit]]-
*[[CEB Press/Manufacturing Instructions/Soil Shaker|Soil Shaker]] - needs fab drawings
===Machine Core===
===Machine Core===
*[[CEB Press/Manufacturing Instructions/Soil loading drawer|Soil loading drawer]]
<ol><li value="10">[http://makeprojects.com/Project/Soil-Loading-Drawer/1724/1 Soil Loading Drawer]
*[[CEB Press/Manufacturing Instructions/Roller guides|Roller guides]]
<li>[http://makeprojects.com/Project/Roller-Guides/1730/1 Roller Guides]</ol>


====Frame Preparation====
===Main Frame Preparation===
*[[CEB Press/Manufacturing Instructions/Wide Cylinder Supports| Wide Cylinder Supports]]
<ol><li value="12">[http://makeprojects.com/Project/CEB-Wide-Cylinder-Supports/1735/1 Wide Cylinder Supports]
*[[CEB Press/Manufacturing Instructions/Main Cylinder Preparation|Main Cylinder Preparation]]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-Small-components/1736/1 Main Frame Small Components]
====[[CEB Press/Manufacturing Instructions/Frame with main cylinder|Assembling the frame]]====
<li>[http://makeprojects.com/Project/CEB-Main-Frame-U-Channel-Prep/1737/1 Main Frame U-Channel Prep]-Still needs fab drawings</ol>
You'll need to have finished all other components in '''Machine Core''' and '''Frame Preparation''' and 2 [[CEB Press/Manufacturing Instructions/Leg Holders|Leg Holders]]
<ol><li value="15">[http://makeprojects.com/Project/CEB-Press-Feet/1738/1 Make the Press Feet]
<li>[http://makeprojects.com/Project/CEB-Main-Cylinder-Prep/1739/1 Prepare the main cylinder]</ol>


===Main Frame Assembly===
<ol><li value="17">[http://makeprojects.com/Project/CEB-Main-Frame-Assemble-U-Channel/1740/1 Assemble U Channel]
<li>[http://makeprojects.com/Project/Fitting-the-Main-Cylinder/1414/1 Fit the Main Cylinder]
<li>[http://makeprojects.com/Project/CEB-Stretching-the-frame/1742/1 Stretch the frame]
<li>[http://makeprojects.com/Project/CEB-Frame-install-smaller-components-and-weld-spacers/1744/1 Weld the spacers]
<li>[http://makeprojects.com/Project/CEB-Main-frame-Install-Small-Components/1745/1 Install Small Components]
<li>[http://makeprojects.com/Project/CEB-Fit-the-Drawer-members/1746/1 Fit the Drawer Members]</ol>
===Hydraulics===
===Hydraulics===
*[[CEB Press/Manufacturing Instructions/Hoses - Secondary cylinder hose unit|Hoses - Secondary cylinder hose unit]]
*[[CEB Press/Manufacturing Instructions/Hoses - Secondary cylinder hose unit|Hoses - Secondary cylinder hose unit]]


==Assembly==
==Parts Assembly==
Before beginning assembly, insure you have finished all of the components listed above in the fabrication step.
The purpose of this section is to assemble all of the parts you made in the '''parts fabrication''' section.  
#[http://makeprojects.com/Project/Structural-Components/1437/1 Assemble the structural components]
#[http://makeprojects.com/Project/Structural-Components/1437/1 Assemble the structural components]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Soil-loading-system/1471/1 Assemble the Soil Loading System]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Soil-loading-system/1471/1 Assemble the Soil Loading System]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Adjusting-the-drawer/1447/1 Adjusting the Drawer]
#[http://makeprojects.com/Project/CEB-Shaker-Assembly/1728/1 Shaker Assembly]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Adjusting-the-drawer/1447/1 Adjust the Drawer]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Installing-the-secondary-cylinder/1489/1 Install the secondary cylinder]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Installing-the-secondary-cylinder/1489/1 Install the secondary cylinder]
#[http://makeprojects.com/Project/Hard-lining-the-main-cylinder/1490/1 Hard-line the main cylinder]
#[http://makeprojects.com/Project/Hard-lining-the-main-cylinder/1490/1 Hard-line the main cylinder]


==Programming==
==Paint==
 
* Cover the hydraulics and any other place that should not be painted.
An Arduino is the microprocessor that controls the CEB Press's actions. It must be programmed with the CEB Press's unique program for making bricks.  
* Check all external surfaces for sharp edges and smooth with angle grinder.
* Remove any surface rust with wire brush and / or sandpaper.
* Apply a thorough coating of paint to all steel surfaces.
* Allow 24 hours to dry before handling.


Source code can be found at github: https://github.com/OSE/ceb-controller
=Electronic Components Assembly=


Old code:
#[[CEB Press/Manufacturing Instructions/Linked Extension Cord|Linked Extension Cord]]
*[[CEB Control Source Code v1.01 Annotated]]
#[[CEB Press/Manufacturing Instructions/Sensor Unit|Sensor Unit]]
*[[CEB Control Source Code v1.01]]
#[[CEB Press/Manufacturing Instructions/Case|Case]]
*[[CEB Control Source Code v1.0]]
#[http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Detroit_Fab_Lab_Solenoid_Driver_v2 Solenoid Driver v2]
#[[CEB Press/Manufacturing Instructions/Controller Box|Controller Box]]


*[http://openpario.mime.oregonstate.edu/documents/537 Control Code Site]
=Final Machine Integration=
#[[CEB Press/Manufacturing Instructions/Mount Solenoid Valve Set And Controller Box|Mount Solenoid Valve Set And Controller Box ]]
#[[CEB Press/Manufacturing Instructions/ElectrohydraulicIntegration|Electrohydraulic Integration]]
#[[CEB Press/Manufacturing Instructions/Code Upload|Code Upload]]

Latest revision as of 01:36, 27 December 2011

THIS PAGE IS FOR THE CEB PRESS


This page gives you all the information you need to make your CEB Press from stock steel and parts. The steps in Mechanical Fabrication and Electronic Components are independent of each other, but within each category, the suggested order should be followed. Once you finish both, you can continue on to Final Machine Integration. At that point, your machine can be used.


Also available is a PDF of the instructions listed here: CEB A-Z Fabrication Instructions 2011


Bill of Materials

Mechanical Fabrication

The purpose of this section is to build and assemble all mechanical components of the CEB. You must first cut the steel, then fabricate individual parts, then assemble them, and then paint the machine.

Steel Cut List

  • Cut the steel into the following lengths.
  • Label and separate cuts by "Step" number so you can easily find cuts for each step during the fabrication stage.
  • Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
  • Also, from the sheet, torch the Hopper Sheet Metal and the simple plates.


Link to printable page.

Parts Fabrication

The purpose of this section is to assemble the cut steel into individual parts and assemblies.

Structural Components

  1. Simple Plates
  2. Frame structural support components

Shaker

  1. Shaker Mount
  2. Shaker Hammer and Shaft
  3. Shaker Hydraulics

Hopper and Grate

  1. Hopper and Grate Supports
  2. Hopper Sheet Metal
  3. Hopper Mounting plate
  4. Grate

Machine Core

  1. Soil Loading Drawer
  2. Roller Guides

Main Frame Preparation

  1. Wide Cylinder Supports
  2. Main Frame Small Components
  3. Main Frame U-Channel Prep-Still needs fab drawings
  1. Make the Press Feet
  2. Prepare the main cylinder

Main Frame Assembly

  1. Assemble U Channel
  2. Fit the Main Cylinder
  3. Stretch the frame
  4. Weld the spacers
  5. Install Small Components
  6. Fit the Drawer Members

Hydraulics

Parts Assembly

The purpose of this section is to assemble all of the parts you made in the parts fabrication section.

  1. Assemble the structural components
  2. Assemble the Soil Loading System
  3. Shaker Assembly
  4. Adjust the Drawer
  5. Install the secondary cylinder
  6. Hard-line the main cylinder

Paint

  • Cover the hydraulics and any other place that should not be painted.
  • Check all external surfaces for sharp edges and smooth with angle grinder.
  • Remove any surface rust with wire brush and / or sandpaper.
  • Apply a thorough coating of paint to all steel surfaces.
  • Allow 24 hours to dry before handling.

Electronic Components Assembly

  1. Linked Extension Cord
  2. Sensor Unit
  3. Case
  4. Solenoid Driver v2
  5. Controller Box

Final Machine Integration

  1. Mount Solenoid Valve Set And Controller Box
  2. Electrohydraulic Integration
  3. Code Upload
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