A-Z Instructionals: Difference between revisions

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[[CEB instructionals to be transfered to Make Projects]]<br/>
This page gives you all the information you need to make your CEB Press from stock steel and parts. The steps in '''Mechanical Fabrication''' and '''Electronic Components''' are independent of each other, but within each category, the suggested order should be followed. Once you finish both, you can continue on to '''Final Machine Integration'''. At that point, your machine can be used.
[[CEB instructionals CAD Requests]]
 
==Fabrication==
 
Note: All make pages need a BOM for steps.
 
Also available is a PDF of the instructions listed here:
[[Media:CEB_a-z_Build_1.0.pdf|CEB A-Z Fabrication Instructions 2011]]
 
 
=[[CEB Press/Bill of Materials|Bill of Materials]]=
 
=Mechanical Fabrication=
The purpose of this section is to build and assemble all mechanical components of the CEB. You must first cut the steel, then fabricate individual parts, then assemble them, and then paint the machine.
==Steel Cut List==
*Cut the steel into the following lengths.
*Label and separate cuts by "Step" number so you can easily find cuts for each step during the fabrication stage.
*Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
*Also, from the sheet, torch the [[media:hoppersheet2.png|Hopper Sheet Metal]] and the [[media:platestorch.png|simple plates]].
<html><iframe width='750' height='300' frameborder='0' src='https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html'></iframe>
</html><br/>
[https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html Link] to printable page.
 
==Parts Fabrication==
The purpose of this section is to assemble the cut steel into individual parts and assemblies.
*Please see [https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFdoblptQ2ZlUlBrQ3RHVHk5b1Rmd0E&output=html this spreadsheet] for what steel each step requires.


===Structural Components===
===Structural Components===
#[http://makeprojects.com/Project/Simple-Plates/1719/1 Simple Plates]
#[http://makeprojects.com/Project/Simple-Plates/1719/1 Simple Plates]
#[http://makeprojects.com/Project/CEB-Support-System/1718/1 Frame structural support components]-Still needs fab drawings
#[http://makeprojects.com/Project/CEB-Support-System/1718/1 Frame structural support components]


===Soil Loading System===
===Shaker===
====Shaker====
<ol><li value="3">[http://makeprojects.com/Project/CEB-Shaker-Mount/1717/1 Shaker Mount]
<ol><li value="3">[http://makeprojects.com/Project/CEB-Shaker-Mount/1717/1 Shaker Mount]-Still needs fab drawings
<li>[http://makeprojects.com/Project/CEB-Shaker-Hammer-and-Shaft/1725/1 Shaker Hammer and Shaft]
<li>[http://makeprojects.com/Project/CEB-Shaker-Hammer-and-Shaft/1725/1 Shaker Hammer and Shaft]-Still needs fab drawings, model
<li>[http://makeprojects.com/Project/CEB-Shaker-Hydraulics-Assembly/1750/1 Shaker Hydraulics]</ol>
<li>Shaker Hydraulics</ol>


====Hopper and Grate====
===Hopper and Grate===
<ol><li value="6">[http://makeprojects.com/Project/CEB-Hopper-Supports-and-Grate-Supports/1722/1 Hopper Supports and Grate Mounts]
<ol><li value="6">[http://makeprojects.com/Project/CEB-Hopper-Supports-and-Grate-Supports/1722/1 Hopper and Grate Supports]
<li>[http://makeprojects.com/Project/Prepare-the-Hopper-Sheet-Metal/1723/1 Hopper Sheet Metal]-Still needs fab drawings
<li>[http://makeprojects.com/Project/Prepare-the-Hopper-Sheet-Metal/1723/1 Hopper Sheet Metal]
<li>[http://makeprojects.com/Project/Hopper-Mounting-Plate/1732/1 Hopper Mounting plate]
<li>[http://makeprojects.com/Project/Hopper-Mounting-Plate/1732/1 Hopper Mounting plate]
<li>[http://makeprojects.com/Project/CEB-Soil-Grate/1731/1 Grate]-Still needs fab drawings</ol>
<li>[http://makeprojects.com/Project/CEB-Soil-Grate/1731/1 Grate]</ol>


===Machine Core===
===Machine Core===
<ol><li value="10">[http://makeprojects.com/Project/Soil-Loading-Drawer/1724/1 Soil Loading Drawer]-Still needs fab drawings
<ol><li value="10">[http://makeprojects.com/Project/Soil-Loading-Drawer/1724/1 Soil Loading Drawer]
<li>[http://makeprojects.com/Project/Roller-Guides/1730/1 Roller Guides]-Still needs fab drawings, model</ol>
<li>[http://makeprojects.com/Project/Roller-Guides/1730/1 Roller Guides]</ol>


====Main Frame====
===Main Frame Preparation===
=====Main Frame Preparation=====
<ol><li value="12">[http://makeprojects.com/Project/CEB-Wide-Cylinder-Supports/1735/1 Wide Cylinder Supports]
<ol><li value="12">[http://makeprojects.com/Project/CEB-Wide-Cylinder-Supports/1735/1 Wide Cylinder Supports]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-Small-components/1736/1 Main Frame Small Components]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-Small-components/1736/1 Main Frame Small Components]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-U-Channel-Prep/1737/1 Main Frame U-Channel Prep]-Still needs fab drawings, model</ol>
<li>[http://makeprojects.com/Project/CEB-Main-Frame-U-Channel-Prep/1737/1 Main Frame U-Channel Prep]-Still needs fab drawings</ol>
 
=====Main Cylinder Preparation=====
<ol><li value="15">[http://makeprojects.com/Project/CEB-Press-Feet/1738/1 Make the Press Feet]
<ol><li value="15">[http://makeprojects.com/Project/CEB-Press-Feet/1738/1 Make the Press Feet]
<li>[http://makeprojects.com/Project/CEB-Main-Cylinder-Prep/1739/1 Prepare the main cylinder]-needs model</ol>
<li>[http://makeprojects.com/Project/CEB-Main-Cylinder-Prep/1739/1 Prepare the main cylinder]</ol>
 
=====Main Frame Assembly=====
<ol><li value="17">[http://makeprojects.com/Project/CEB-Main-Frame-Assemble-U-Channel/1740/1 Main Frame- Assemble U Channel]-needs model
<li>[http://makeprojects.com/Project/Fitting-the-Main-Cylinder/1414/1 Fit the Main Cylinder]</ol>
 
 
 
<br/>Still need to be added in MAKE:
 
===Soil Loading System===
*[[CEB Press/Manufacturing Instructions/Soil Shaker motor unit|Soil Shaker motor unit]]-
 
 
====[[CEB Press/Manufacturing Instructions/Frame with main cylinder|Assembling the frame]]====
You'll need to have finished all other components in '''Machine Core''' and '''Frame Preparation''' and 2 [[CEB Press/Manufacturing Instructions/Leg Holders|Leg Holders]]


===Main Frame Assembly===
<ol><li value="17">[http://makeprojects.com/Project/CEB-Main-Frame-Assemble-U-Channel/1740/1 Assemble U Channel]
<li>[http://makeprojects.com/Project/Fitting-the-Main-Cylinder/1414/1 Fit the Main Cylinder]
<li>[http://makeprojects.com/Project/CEB-Stretching-the-frame/1742/1 Stretch the frame]
<li>[http://makeprojects.com/Project/CEB-Frame-install-smaller-components-and-weld-spacers/1744/1 Weld the spacers]
<li>[http://makeprojects.com/Project/CEB-Main-frame-Install-Small-Components/1745/1 Install Small Components]
<li>[http://makeprojects.com/Project/CEB-Fit-the-Drawer-members/1746/1 Fit the Drawer Members]</ol>
===Hydraulics===
===Hydraulics===
*[[CEB Press/Manufacturing Instructions/Hoses - Secondary cylinder hose unit|Hoses - Secondary cylinder hose unit]]
*[[CEB Press/Manufacturing Instructions/Hoses - Secondary cylinder hose unit|Hoses - Secondary cylinder hose unit]]


[http://makeprojects.com/Project/CEB-Shaker-Assembly/1728/1 Shaker Assembly] -Still needs fab drawings, assembling hydraulics needs to be above this, model
==Parts Assembly==
 
The purpose of this section is to assemble all of the parts you made in the '''parts fabrication''' section.  
==Assembly==
Before beginning assembly, insure you have finished all of the components listed above in the fabrication step.
#[http://makeprojects.com/Project/Structural-Components/1437/1 Assemble the structural components]
#[http://makeprojects.com/Project/Structural-Components/1437/1 Assemble the structural components]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Soil-loading-system/1471/1 Assemble the Soil Loading System]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Soil-loading-system/1471/1 Assemble the Soil Loading System]
#[http://makeprojects.com/Project/CEB-Shaker-Assembly/1728/1 Shaker Assembly] -Still needs fab drawings, assembling hydraulics needs to be above this, model
#[http://makeprojects.com/Project/CEB-Shaker-Assembly/1728/1 Shaker Assembly]  
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Adjusting-the-drawer/1447/1 Adjust the Drawer]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Adjusting-the-drawer/1447/1 Adjust the Drawer]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Installing-the-secondary-cylinder/1489/1 Install the secondary cylinder]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Installing-the-secondary-cylinder/1489/1 Install the secondary cylinder]
#[http://makeprojects.com/Project/Hard-lining-the-main-cylinder/1490/1 Hard-line the main cylinder]
#[http://makeprojects.com/Project/Hard-lining-the-main-cylinder/1490/1 Hard-line the main cylinder]


==Programming==
==Paint==
 
* Cover the hydraulics and any other place that should not be painted.
An Arduino is the microprocessor that controls the CEB Press's actions. It must be programmed with the CEB Press's unique program for making bricks.  
* Check all external surfaces for sharp edges and smooth with angle grinder.
* Remove any surface rust with wire brush and / or sandpaper.
* Apply a thorough coating of paint to all steel surfaces.
* Allow 24 hours to dry before handling.


Source code can be found at github: https://github.com/OSE/ceb-controller
=Electronic Components Assembly=


Old code:
#[[CEB Press/Manufacturing Instructions/Linked Extension Cord|Linked Extension Cord]]
*[[CEB Control Source Code v1.01 Annotated]]
#[[CEB Press/Manufacturing Instructions/Sensor Unit|Sensor Unit]]
*[[CEB Control Source Code v1.01]]
#[[CEB Press/Manufacturing Instructions/Case|Case]]
*[[CEB Control Source Code v1.0]]
#[http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Detroit_Fab_Lab_Solenoid_Driver_v2 Solenoid Driver v2]
#[[CEB Press/Manufacturing Instructions/Controller Box|Controller Box]]


*[http://openpario.mime.oregonstate.edu/documents/537 Control Code Site]
=Final Machine Integration=
#[[CEB Press/Manufacturing Instructions/Mount Solenoid Valve Set And Controller Box|Mount Solenoid Valve Set And Controller Box ]]
#[[CEB Press/Manufacturing Instructions/ElectrohydraulicIntegration|Electrohydraulic Integration]]
#[[CEB Press/Manufacturing Instructions/Code Upload|Code Upload]]

Latest revision as of 01:36, 27 December 2011

THIS PAGE IS FOR THE CEB PRESS


This page gives you all the information you need to make your CEB Press from stock steel and parts. The steps in Mechanical Fabrication and Electronic Components are independent of each other, but within each category, the suggested order should be followed. Once you finish both, you can continue on to Final Machine Integration. At that point, your machine can be used.


Also available is a PDF of the instructions listed here: CEB A-Z Fabrication Instructions 2011


Bill of Materials

Mechanical Fabrication

The purpose of this section is to build and assemble all mechanical components of the CEB. You must first cut the steel, then fabricate individual parts, then assemble them, and then paint the machine.

Steel Cut List

  • Cut the steel into the following lengths.
  • Label and separate cuts by "Step" number so you can easily find cuts for each step during the fabrication stage.
  • Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
  • Also, from the sheet, torch the Hopper Sheet Metal and the simple plates.


Link to printable page.

Parts Fabrication

The purpose of this section is to assemble the cut steel into individual parts and assemblies.

Structural Components

  1. Simple Plates
  2. Frame structural support components

Shaker

  1. Shaker Mount
  2. Shaker Hammer and Shaft
  3. Shaker Hydraulics

Hopper and Grate

  1. Hopper and Grate Supports
  2. Hopper Sheet Metal
  3. Hopper Mounting plate
  4. Grate

Machine Core

  1. Soil Loading Drawer
  2. Roller Guides

Main Frame Preparation

  1. Wide Cylinder Supports
  2. Main Frame Small Components
  3. Main Frame U-Channel Prep-Still needs fab drawings
  1. Make the Press Feet
  2. Prepare the main cylinder

Main Frame Assembly

  1. Assemble U Channel
  2. Fit the Main Cylinder
  3. Stretch the frame
  4. Weld the spacers
  5. Install Small Components
  6. Fit the Drawer Members

Hydraulics

Parts Assembly

The purpose of this section is to assemble all of the parts you made in the parts fabrication section.

  1. Assemble the structural components
  2. Assemble the Soil Loading System
  3. Shaker Assembly
  4. Adjust the Drawer
  5. Install the secondary cylinder
  6. Hard-line the main cylinder

Paint

  • Cover the hydraulics and any other place that should not be painted.
  • Check all external surfaces for sharp edges and smooth with angle grinder.
  • Remove any surface rust with wire brush and / or sandpaper.
  • Apply a thorough coating of paint to all steel surfaces.
  • Allow 24 hours to dry before handling.

Electronic Components Assembly

  1. Linked Extension Cord
  2. Sensor Unit
  3. Case
  4. Solenoid Driver v2
  5. Controller Box

Final Machine Integration

  1. Mount Solenoid Valve Set And Controller Box
  2. Electrohydraulic Integration
  3. Code Upload
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