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'''THIS PAGE IS FOR THE CEB PRESS'''
'''THIS PAGE IS FOR THE CEB PRESS'''


[[CEB instructionals CAD Requests]]<br/>
 
This page gives you all the information you need to make your CEB Press from stock steel and parts. First, obtain all of the items listed in the Bill of Materials. Then consult the Cut List and cut all steel to size. From there, fabricate the individual parts and assemblies by following the steps listed under '''Fabrication'''. Finish mechanical assembly by completing the steps in the '''Assembly''' section. Once the machine is completed mechanically, paint the machine. Then make the electronic components and install them. Follow the procedures listed in the testing section to integrate the mechanics, hydraulics, and electronics.
This page gives you all the information you need to make your CEB Press from stock steel and parts. The steps in '''Mechanical Fabrication''' and '''Electronic Components''' are independent of each other, but within each category, the suggested order should be followed. Once you finish both, you can continue on to '''Final Machine Integration'''. At that point, your machine can be used.
=[[CEB/Gen3/BOM|Bill of Materials]]=
 
=Steel Cut List=
 
 
Also available is a PDF of the instructions listed here:
[[Media:CEB_a-z_Build_1.0.pdf|CEB A-Z Fabrication Instructions 2011]]
 
 
=[[CEB Press/Bill of Materials|Bill of Materials]]=
 
=Mechanical Fabrication=
The purpose of this section is to build and assemble all mechanical components of the CEB. You must first cut the steel, then fabricate individual parts, then assemble them, and then paint the machine.
==Steel Cut List==
*Cut the steel into the following lengths.  
*Cut the steel into the following lengths.  
*Label and separate cuts by "Make Page" number so you can easily find cuts for each step during the fabrication stage.
*Label and separate cuts by "Step" number so you can easily find cuts for each step during the fabrication stage.
*Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
*Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
*Also, from the sheet, torch the [[media:hoppersheet2.png|Hopper Sheet Metal]] and the [[media:platestorch.png|simple plates]].
<html><iframe width='750' height='300' frameborder='0' src='https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html'></iframe>
<html><iframe width='750' height='300' frameborder='0' src='https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html'></iframe>
</html><br/>
</html><br/>
[https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html Link] to printable page.
[https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html Link] to printable page.
==Fabrication==
 
==Parts Fabrication==
The purpose of this section is to assemble the cut steel into individual parts and assemblies.
The purpose of this section is to assemble the cut steel into individual parts and assemblies.
*Please see [https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFdoblptQ2ZlUlBrQ3RHVHk5b1Rmd0E&output=html this spreadsheet] for what steel each step requires.


===Structural Components===
===Structural Components===
#[http://makeprojects.com/Project/Simple-Plates/1719/1 Simple Plates]
#[http://makeprojects.com/Project/Simple-Plates/1719/1 Simple Plates]
#[http://makeprojects.com/Project/CEB-Support-System/1718/1 Frame structural support components]-Still needs fab drawings
#[http://makeprojects.com/Project/CEB-Support-System/1718/1 Frame structural support components]


===Soil Loading System===
===Shaker===
====Shaker====
<ol><li value="3">[http://makeprojects.com/Project/CEB-Shaker-Mount/1717/1 Shaker Mount]
<ol><li value="3">[http://makeprojects.com/Project/CEB-Shaker-Mount/1717/1 Shaker Mount]
<li>[http://makeprojects.com/Project/CEB-Shaker-Hammer-and-Shaft/1725/1 Shaker Hammer and Shaft]-Still needs fab drawings, model
<li>[http://makeprojects.com/Project/CEB-Shaker-Hammer-and-Shaft/1725/1 Shaker Hammer and Shaft]
<li>[http://makeprojects.com/Project/CEB-Shaker-Hydraulics-Assembly/1750/1 Shaker Hydraulics]</ol>
<li>[http://makeprojects.com/Project/CEB-Shaker-Hydraulics-Assembly/1750/1 Shaker Hydraulics]</ol>


====Hopper and Grate====
===Hopper and Grate===
<ol><li value="6">[http://makeprojects.com/Project/CEB-Hopper-Supports-and-Grate-Supports/1722/1 Hopper and Grate Supports]
<ol><li value="6">[http://makeprojects.com/Project/CEB-Hopper-Supports-and-Grate-Supports/1722/1 Hopper and Grate Supports]
<li>[http://makeprojects.com/Project/Prepare-the-Hopper-Sheet-Metal/1723/1 Hopper Sheet Metal]-Still needs fab drawings
<li>[http://makeprojects.com/Project/Prepare-the-Hopper-Sheet-Metal/1723/1 Hopper Sheet Metal]
<li>[http://makeprojects.com/Project/Hopper-Mounting-Plate/1732/1 Hopper Mounting plate]
<li>[http://makeprojects.com/Project/Hopper-Mounting-Plate/1732/1 Hopper Mounting plate]
<li>[http://makeprojects.com/Project/CEB-Soil-Grate/1731/1 Grate]-Still needs fab drawings</ol>
<li>[http://makeprojects.com/Project/CEB-Soil-Grate/1731/1 Grate]</ol>


===Machine Core===
===Machine Core===
Line 34: Line 46:
<li>[http://makeprojects.com/Project/Roller-Guides/1730/1 Roller Guides]</ol>
<li>[http://makeprojects.com/Project/Roller-Guides/1730/1 Roller Guides]</ol>


====Main Frame====
===Main Frame Preparation===
=====Main Frame Preparation=====
<ol><li value="12">[http://makeprojects.com/Project/CEB-Wide-Cylinder-Supports/1735/1 Wide Cylinder Supports]
<ol><li value="12">[http://makeprojects.com/Project/CEB-Wide-Cylinder-Supports/1735/1 Wide Cylinder Supports]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-Small-components/1736/1 Main Frame Small Components]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-Small-components/1736/1 Main Frame Small Components]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-U-Channel-Prep/1737/1 Main Frame U-Channel Prep]-Still needs fab drawings</ol>
<li>[http://makeprojects.com/Project/CEB-Main-Frame-U-Channel-Prep/1737/1 Main Frame U-Channel Prep]-Still needs fab drawings</ol>
=====Main Cylinder Preparation=====
<ol><li value="15">[http://makeprojects.com/Project/CEB-Press-Feet/1738/1 Make the Press Feet]
<ol><li value="15">[http://makeprojects.com/Project/CEB-Press-Feet/1738/1 Make the Press Feet]
<li>[http://makeprojects.com/Project/CEB-Main-Cylinder-Prep/1739/1 Prepare the main cylinder]</ol>
<li>[http://makeprojects.com/Project/CEB-Main-Cylinder-Prep/1739/1 Prepare the main cylinder]</ol>


=====Main Frame Assembly=====
===Main Frame Assembly===
<ol><li value="17">[http://makeprojects.com/Project/CEB-Main-Frame-Assemble-U-Channel/1740/1 Assemble U Channel]
<ol><li value="17">[http://makeprojects.com/Project/CEB-Main-Frame-Assemble-U-Channel/1740/1 Assemble U Channel]
<li>[http://makeprojects.com/Project/Fitting-the-Main-Cylinder/1414/1 Fit the Main Cylinder]
<li>[http://makeprojects.com/Project/Fitting-the-Main-Cylinder/1414/1 Fit the Main Cylinder]
Line 51: Line 60:
<li>[http://makeprojects.com/Project/CEB-Main-frame-Install-Small-Components/1745/1 Install Small Components]
<li>[http://makeprojects.com/Project/CEB-Main-frame-Install-Small-Components/1745/1 Install Small Components]
<li>[http://makeprojects.com/Project/CEB-Fit-the-Drawer-members/1746/1 Fit the Drawer Members]</ol>
<li>[http://makeprojects.com/Project/CEB-Fit-the-Drawer-members/1746/1 Fit the Drawer Members]</ol>
<br/>Still need to be added in MAKE:
===Hydraulics===
*[[CEB Press/Manufacturing Instructions/Hoses - Secondary cylinder hose unit|Hoses - Secondary cylinder hose unit]]
*[[CEB Press/Manufacturing Instructions/Hoses - Secondary cylinder hose unit|Hoses - Secondary cylinder hose unit]]


==Assembly==
==Parts Assembly==
Before beginning assembly, insure you have finished all of the components listed above in the fabrication step.
The purpose of this section is to assemble all of the parts you made in the '''parts fabrication''' section.  
#[http://makeprojects.com/Project/Structural-Components/1437/1 Assemble the structural components]
#[http://makeprojects.com/Project/Structural-Components/1437/1 Assemble the structural components]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Soil-loading-system/1471/1 Assemble the Soil Loading System]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Soil-loading-system/1471/1 Assemble the Soil Loading System]
#[http://makeprojects.com/Project/CEB-Shaker-Assembly/1728/1 Shaker Assembly] -Still needs fab drawings, model
#[http://makeprojects.com/Project/CEB-Shaker-Assembly/1728/1 Shaker Assembly]  
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Adjusting-the-drawer/1447/1 Adjust the Drawer]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Adjusting-the-drawer/1447/1 Adjust the Drawer]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Installing-the-secondary-cylinder/1489/1 Install the secondary cylinder]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Installing-the-secondary-cylinder/1489/1 Install the secondary cylinder]
Line 68: Line 77:
* Remove any surface rust with wire brush and / or sandpaper.
* Remove any surface rust with wire brush and / or sandpaper.
* Apply a thorough coating of paint to all steel surfaces.
* Apply a thorough coating of paint to all steel surfaces.
* Allow 24 hours to dry before handling.


=Electronic Components Assembly=


=Electronic Components=
#[[CEB Press/Manufacturing Instructions/Linked Extension Cord|Linked Extension Cord]]
*[[CEB Press/Manufacturing Instructions/Controller Box|Controller Box]]-The information here needs to be updated with correct circuitry, diagrams and pictures. Dorkmo has a board design that removes the breakout board putting the Detroit and breakout all in one. Will see if he can update with that info. -Bunny 11/5
#[[CEB Press/Manufacturing Instructions/Sensor Unit|Sensor Unit]]
*[[CEB Press/Manufacturing Instructions/Solenoid valve|Solenoid valve]]-This wiring needs to be verified. -Bunny 11/5
#[[CEB Press/Manufacturing Instructions/Case|Case]]
*[[CEB Press/Manufacturing Instructions/Detroit Fab Lab Solenoid Driver|Solenoid Driver]] -Code needs to be verified. -Bunny 11/5
#[http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Detroit_Fab_Lab_Solenoid_Driver_v2 Solenoid Driver v2]
*[[CEB Press/Manufacturing Instructions/Sensor Unit|Sensor Unit]]
#[[CEB Press/Manufacturing Instructions/Controller Box|Controller Box]]
 
==Programming==
 
An Arduino is the microprocessor that controls the CEB Press's actions. It must be programmed with the CEB Press's unique program for making bricks.  
 
Source code can be found at github: https://github.com/OSE/ceb-controller
 
Old code:
*[[CEB Control Source Code v1.01 Annotated]]
*[[CEB Control Source Code v1.01]]
*[[CEB Control Source Code v1.0]]


*[http://openpario.mime.oregonstate.edu/documents/537 Control Code Site]
=Final Machine Integration=
#[[CEB Press/Manufacturing Instructions/Mount Solenoid Valve Set And Controller Box|Mount Solenoid Valve Set And Controller Box ]]
#[[CEB Press/Manufacturing Instructions/ElectrohydraulicIntegration|Electrohydraulic Integration]]
#[[CEB Press/Manufacturing Instructions/Code Upload|Code Upload]]

Latest revision as of 01:36, 27 December 2011

THIS PAGE IS FOR THE CEB PRESS


This page gives you all the information you need to make your CEB Press from stock steel and parts. The steps in Mechanical Fabrication and Electronic Components are independent of each other, but within each category, the suggested order should be followed. Once you finish both, you can continue on to Final Machine Integration. At that point, your machine can be used.


Also available is a PDF of the instructions listed here: CEB A-Z Fabrication Instructions 2011


Bill of Materials

Mechanical Fabrication

The purpose of this section is to build and assemble all mechanical components of the CEB. You must first cut the steel, then fabricate individual parts, then assemble them, and then paint the machine.

Steel Cut List

  • Cut the steel into the following lengths.
  • Label and separate cuts by "Step" number so you can easily find cuts for each step during the fabrication stage.
  • Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
  • Also, from the sheet, torch the Hopper Sheet Metal and the simple plates.


Link to printable page.

Parts Fabrication

The purpose of this section is to assemble the cut steel into individual parts and assemblies.

Structural Components

  1. Simple Plates
  2. Frame structural support components

Shaker

  1. Shaker Mount
  2. Shaker Hammer and Shaft
  3. Shaker Hydraulics

Hopper and Grate

  1. Hopper and Grate Supports
  2. Hopper Sheet Metal
  3. Hopper Mounting plate
  4. Grate

Machine Core

  1. Soil Loading Drawer
  2. Roller Guides

Main Frame Preparation

  1. Wide Cylinder Supports
  2. Main Frame Small Components
  3. Main Frame U-Channel Prep-Still needs fab drawings
  1. Make the Press Feet
  2. Prepare the main cylinder

Main Frame Assembly

  1. Assemble U Channel
  2. Fit the Main Cylinder
  3. Stretch the frame
  4. Weld the spacers
  5. Install Small Components
  6. Fit the Drawer Members

Hydraulics

Parts Assembly

The purpose of this section is to assemble all of the parts you made in the parts fabrication section.

  1. Assemble the structural components
  2. Assemble the Soil Loading System
  3. Shaker Assembly
  4. Adjust the Drawer
  5. Install the secondary cylinder
  6. Hard-line the main cylinder

Paint

  • Cover the hydraulics and any other place that should not be painted.
  • Check all external surfaces for sharp edges and smooth with angle grinder.
  • Remove any surface rust with wire brush and / or sandpaper.
  • Apply a thorough coating of paint to all steel surfaces.
  • Allow 24 hours to dry before handling.

Electronic Components Assembly

  1. Linked Extension Cord
  2. Sensor Unit
  3. Case
  4. Solenoid Driver v2
  5. Controller Box

Final Machine Integration

  1. Mount Solenoid Valve Set And Controller Box
  2. Electrohydraulic Integration
  3. Code Upload
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