A-Z Instructionals: Difference between revisions

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'''THIS PAGE IS FOR THE CEB PRESS'''
'''THIS PAGE IS FOR THE CEB PRESS'''


[[CEB instructionals CAD Requests]]<br/>
 
This page gives you all the information you need to make your CEB Press from stock steel and parts. The steps in '''Mechanical Fabrication''' and '''Electronic Components''' are independent of each other, but within each category, the suggested order should be followed. Once you finish both, you can continue on to '''Final Machine Integration'''. At that point, your machine can be used.
This page gives you all the information you need to make your CEB Press from stock steel and parts. The steps in '''Mechanical Fabrication''' and '''Electronic Components''' are independent of each other, but within each category, the suggested order should be followed. Once you finish both, you can continue on to '''Final Machine Integration'''. At that point, your machine can be used.
=[[CEB/Gen3/BOM|Bill of Materials]]=
 
 
 
Also available is a PDF of the instructions listed here:
[[Media:CEB_a-z_Build_1.0.pdf|CEB A-Z Fabrication Instructions 2011]]
 
 
=[[CEB Press/Bill of Materials|Bill of Materials]]=


=Mechanical Fabrication=
=Mechanical Fabrication=
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*Label and separate cuts by "Step" number so you can easily find cuts for each step during the fabrication stage.
*Label and separate cuts by "Step" number so you can easily find cuts for each step during the fabrication stage.
*Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
*Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
*Also, from the sheet, torch the [[media:hoppersheet2.png|Hopper Sheet Metal]] and the [[media:platestorch.png|simple plates]].
<html><iframe width='750' height='300' frameborder='0' src='https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html'></iframe>
<html><iframe width='750' height='300' frameborder='0' src='https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html'></iframe>
</html><br/>
</html><br/>
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===Structural Components===
===Structural Components===
#[http://makeprojects.com/Project/Simple-Plates/1719/1 Simple Plates]
#[http://makeprojects.com/Project/Simple-Plates/1719/1 Simple Plates]
#[http://makeprojects.com/Project/CEB-Support-System/1718/1 Frame structural support components]-Still needs fab drawings
#[http://makeprojects.com/Project/CEB-Support-System/1718/1 Frame structural support components]


===Shaker===
===Shaker===
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===Hopper and Grate===
===Hopper and Grate===
<ol><li value="6">[http://makeprojects.com/Project/CEB-Hopper-Supports-and-Grate-Supports/1722/1 Hopper and Grate Supports]
<ol><li value="6">[http://makeprojects.com/Project/CEB-Hopper-Supports-and-Grate-Supports/1722/1 Hopper and Grate Supports]
<li>[http://makeprojects.com/Project/Prepare-the-Hopper-Sheet-Metal/1723/1 Hopper Sheet Metal]-Still needs fab drawings
<li>[http://makeprojects.com/Project/Prepare-the-Hopper-Sheet-Metal/1723/1 Hopper Sheet Metal]
<li>[http://makeprojects.com/Project/Hopper-Mounting-Plate/1732/1 Hopper Mounting plate]
<li>[http://makeprojects.com/Project/Hopper-Mounting-Plate/1732/1 Hopper Mounting plate]
<li>[http://makeprojects.com/Project/CEB-Soil-Grate/1731/1 Grate]-Still needs fab drawings</ol>
<li>[http://makeprojects.com/Project/CEB-Soil-Grate/1731/1 Grate]</ol>


===Machine Core===
===Machine Core===
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<li>[http://makeprojects.com/Project/Roller-Guides/1730/1 Roller Guides]</ol>
<li>[http://makeprojects.com/Project/Roller-Guides/1730/1 Roller Guides]</ol>


===Main Frame===
===Main Frame Preparation===
====Main Frame Preparation====
<ol><li value="12">[http://makeprojects.com/Project/CEB-Wide-Cylinder-Supports/1735/1 Wide Cylinder Supports]
<ol><li value="12">[http://makeprojects.com/Project/CEB-Wide-Cylinder-Supports/1735/1 Wide Cylinder Supports]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-Small-components/1736/1 Main Frame Small Components]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-Small-components/1736/1 Main Frame Small Components]
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<li>[http://makeprojects.com/Project/CEB-Main-Cylinder-Prep/1739/1 Prepare the main cylinder]</ol>
<li>[http://makeprojects.com/Project/CEB-Main-Cylinder-Prep/1739/1 Prepare the main cylinder]</ol>


====Main Frame Assembly====
===Main Frame Assembly===
<ol><li value="17">[http://makeprojects.com/Project/CEB-Main-Frame-Assemble-U-Channel/1740/1 Assemble U Channel]
<ol><li value="17">[http://makeprojects.com/Project/CEB-Main-Frame-Assemble-U-Channel/1740/1 Assemble U Channel]
<li>[http://makeprojects.com/Project/Fitting-the-Main-Cylinder/1414/1 Fit the Main Cylinder]
<li>[http://makeprojects.com/Project/Fitting-the-Main-Cylinder/1414/1 Fit the Main Cylinder]
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<li>[http://makeprojects.com/Project/CEB-Main-frame-Install-Small-Components/1745/1 Install Small Components]
<li>[http://makeprojects.com/Project/CEB-Main-frame-Install-Small-Components/1745/1 Install Small Components]
<li>[http://makeprojects.com/Project/CEB-Fit-the-Drawer-members/1746/1 Fit the Drawer Members]</ol>
<li>[http://makeprojects.com/Project/CEB-Fit-the-Drawer-members/1746/1 Fit the Drawer Members]</ol>
<br/>Still need to be added in MAKE:
===Hydraulics===
*[[CEB Press/Manufacturing Instructions/Hoses - Secondary cylinder hose unit|Hoses - Secondary cylinder hose unit]]
*[[CEB Press/Manufacturing Instructions/Hoses - Secondary cylinder hose unit|Hoses - Secondary cylinder hose unit]]


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* Allow 24 hours to dry before handling.
* Allow 24 hours to dry before handling.


==Hydraulics==
=Electronic Components Assembly=
Note: x represents an unfinished page.
#[[CEB Press/Manufacturing Instructions/Solenoid valve|Solenoid Valve]] x


=Electronic Components Assembly=
#[[CEB Press/Manufacturing Instructions/Linked Extension Cord|Linked Extension Cord]]
#[[CEB Press/Manufacturing Instructions/Linked Extension Cord|Linked Extension Cord]]
#[[CEB Press/Manufacturing Instructions/Sensor Unit|Sensor Unit]]
#[[CEB Press/Manufacturing Instructions/Sensor Unit|Sensor Unit]]
#[[CEB Press/Manufacturing Instructions/Case|Case]]
#[[CEB Press/Manufacturing Instructions/Case|Case]]
#[[CEB Press/Manufacturing Instructions/Detroit Fab Lab Solenoid Driver|Solenoid Driver]] x
#[http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Detroit_Fab_Lab_Solenoid_Driver_v2 Solenoid Driver v2]
#[[CEB Press/Manufacturing Instructions/Controller Box|Controller Box]]
#[[CEB Press/Manufacturing Instructions/Controller Box|Controller Box]]


=Final Machine Integration=
=Final Machine Integration=
#[[CEB Press/Manufacturing Instructions/Mount Solenoid Valve Set And Controller Box|Mount Solenoid Valve Set And Controller Box ]] x
#[[CEB Press/Manufacturing Instructions/Mount Solenoid Valve Set And Controller Box|Mount Solenoid Valve Set And Controller Box ]]  
#[[CEB Press/Manufacturing Instructions/ElectrohydraulicIntegration|Electrohydraulic Integration]]
#[[CEB Press/Manufacturing Instructions/ElectrohydraulicIntegration|Electrohydraulic Integration]]
#[[CEB Press/Manufacturing Instructions/Code Upload|Code Upload]]
#[[CEB Press/Manufacturing Instructions/Code Upload|Code Upload]]
==Programming==
An Arduino is the microprocessor that controls the CEB Press's actions. It must be programmed with the CEB Press's unique program for making bricks.
Source code can be found at github: https://github.com/OSE/ceb-controller
Old code:
*[[CEB Control Source Code v1.01 Annotated]]
*[[CEB Control Source Code v1.01]]
*[[CEB Control Source Code v1.0]]
*[http://openpario.mime.oregonstate.edu/documents/537 Control Code Site]

Latest revision as of 01:36, 27 December 2011

THIS PAGE IS FOR THE CEB PRESS


This page gives you all the information you need to make your CEB Press from stock steel and parts. The steps in Mechanical Fabrication and Electronic Components are independent of each other, but within each category, the suggested order should be followed. Once you finish both, you can continue on to Final Machine Integration. At that point, your machine can be used.


Also available is a PDF of the instructions listed here: CEB A-Z Fabrication Instructions 2011


Bill of Materials

Mechanical Fabrication

The purpose of this section is to build and assemble all mechanical components of the CEB. You must first cut the steel, then fabricate individual parts, then assemble them, and then paint the machine.

Steel Cut List

  • Cut the steel into the following lengths.
  • Label and separate cuts by "Step" number so you can easily find cuts for each step during the fabrication stage.
  • Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
  • Also, from the sheet, torch the Hopper Sheet Metal and the simple plates.


Link to printable page.

Parts Fabrication

The purpose of this section is to assemble the cut steel into individual parts and assemblies.

Structural Components

  1. Simple Plates
  2. Frame structural support components

Shaker

  1. Shaker Mount
  2. Shaker Hammer and Shaft
  3. Shaker Hydraulics

Hopper and Grate

  1. Hopper and Grate Supports
  2. Hopper Sheet Metal
  3. Hopper Mounting plate
  4. Grate

Machine Core

  1. Soil Loading Drawer
  2. Roller Guides

Main Frame Preparation

  1. Wide Cylinder Supports
  2. Main Frame Small Components
  3. Main Frame U-Channel Prep-Still needs fab drawings
  1. Make the Press Feet
  2. Prepare the main cylinder

Main Frame Assembly

  1. Assemble U Channel
  2. Fit the Main Cylinder
  3. Stretch the frame
  4. Weld the spacers
  5. Install Small Components
  6. Fit the Drawer Members

Hydraulics

Parts Assembly

The purpose of this section is to assemble all of the parts you made in the parts fabrication section.

  1. Assemble the structural components
  2. Assemble the Soil Loading System
  3. Shaker Assembly
  4. Adjust the Drawer
  5. Install the secondary cylinder
  6. Hard-line the main cylinder

Paint

  • Cover the hydraulics and any other place that should not be painted.
  • Check all external surfaces for sharp edges and smooth with angle grinder.
  • Remove any surface rust with wire brush and / or sandpaper.
  • Apply a thorough coating of paint to all steel surfaces.
  • Allow 24 hours to dry before handling.

Electronic Components Assembly

  1. Linked Extension Cord
  2. Sensor Unit
  3. Case
  4. Solenoid Driver v2
  5. Controller Box

Final Machine Integration

  1. Mount Solenoid Valve Set And Controller Box
  2. Electrohydraulic Integration
  3. Code Upload
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