A-Z Instructionals: Difference between revisions

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This page gives you all the information you need to make your CEB Press from stock steel and parts. First, obtain all of the items listed in the Bill of Materials. Then consult the Cut List and cut all steel to size. From there, fabricate the individual parts and assemblies by following the steps listed under '''Fabrication'''. Finish mechanical assembly by completing the steps in the '''Assembly''' section. Once the machine is completed mechanically, paint the machine. Then make the electronic components and install them. Follow the procedures listed in the testing section to integrate the mechanics, hydraulics, and electronics.
This page gives you all the information you need to make your CEB Press from stock steel and parts. First, obtain all of the items listed in the Bill of Materials. Then consult the Cut List and cut all steel to size. From there, fabricate the individual parts and assemblies by following the steps listed under '''Fabrication'''. Finish mechanical assembly by completing the steps in the '''Assembly''' section. Once the machine is completed mechanically, paint the machine. Then make the electronic components and install them. Follow the procedures listed in the testing section to integrate the mechanics, hydraulics, and electronics.
=[[CEB/Gen3/BOM|Bill of Materials]]=
=[[CEB/Gen3/BOM|Bill of Materials]]=
 
=Steel Cut List=
*Cut the steel into the following lengths.
*Label and separate cuts by "Make Page" number so you can easily find cuts for each step during the fabrication stage.
*Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
<html><iframe width='750' height='300' frameborder='0' src='https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html'></iframe>
</html><br/>
[https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html Link] to printable page.
=Mechanical Components=
=Mechanical Components=
==Fabrication==
==Fabrication==

Revision as of 23:32, 19 December 2011

THIS PAGE IS FOR THE CEB PRESS

CEB instructionals CAD Requests
This page gives you all the information you need to make your CEB Press from stock steel and parts. First, obtain all of the items listed in the Bill of Materials. Then consult the Cut List and cut all steel to size. From there, fabricate the individual parts and assemblies by following the steps listed under Fabrication. Finish mechanical assembly by completing the steps in the Assembly section. Once the machine is completed mechanically, paint the machine. Then make the electronic components and install them. Follow the procedures listed in the testing section to integrate the mechanics, hydraulics, and electronics.

Bill of Materials

Steel Cut List

  • Cut the steel into the following lengths.
  • Label and separate cuts by "Make Page" number so you can easily find cuts for each step during the fabrication stage.
  • Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.


Link to printable page.

Mechanical Components

Fabrication

Note: All make pages need a BOM for steps.

Structural Components

  1. Simple Plates
  2. Frame structural support components-Still needs fab drawings

Soil Loading System

Shaker

  1. Shaker Mount
  2. Shaker Hammer and Shaft-Still needs fab drawings, model
  3. Shaker Hydraulics

Hopper and Grate

  1. Hopper and Grate Supports
  2. Hopper Sheet Metal-Still needs fab drawings
  3. Hopper Mounting plate
  4. Grate-Still needs fab drawings

Machine Core

  1. Soil Loading Drawer
  2. Roller Guides

Main Frame

Main Frame Preparation
  1. Wide Cylinder Supports
  2. Main Frame Small Components
  3. Main Frame U-Channel Prep-Still needs fab drawings
Main Cylinder Preparation
  1. Make the Press Feet
  2. Prepare the main cylinder
Main Frame Assembly
  1. Assemble U Channel
  2. Fit the Main Cylinder
  3. Stretch the frame
  4. Weld the spacers
  5. Install Small Components
  6. Fit the Drawer Members


Still need to be added in MAKE:

Assembly

Before beginning assembly, insure you have finished all of the components listed above in the fabrication step.

  1. Assemble the structural components
  2. Assemble the Soil Loading System
  3. Shaker Assembly -Still needs fab drawings, model
  4. Adjust the Drawer
  5. Install the secondary cylinder
  6. Hard-line the main cylinder

Paint

Paint your entire machine, except the hydraulics, take care to protect them from overspray.

Electronic Components

  • Controller Box-The information here needs to be updated with correct circuitry, diagrams and pictures. Dorkmo has a board design that removes the breakout board putting the Detroit and breakout all in one. Will see if he can update with that info. -Bunny 11/5
  • Solenoid valve-This wiring needs to be verified. -Bunny 11/5
  • Solenoid Driver -Code needs to be verified. -Bunny 11/5
  • Sensor Unit

Programming

An Arduino is the microprocessor that controls the CEB Press's actions. It must be programmed with the CEB Press's unique program for making bricks.

Source code can be found at github: https://github.com/OSE/ceb-controller

Old code:

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