Chuck Log

Aug 8, 2013

PSoC_Torch_Height_Sensing#24_July_2013. See Torch Height Controller Discussions.

Intro

A chronological log for Chuck Harrison, occasional off-site collaborator.

Log

12-Aug-2013 thru 18-Aug-2013

Brief comparison AD7747 vs PSoC4 capsense.

Made Quad sector sense ring for testing from perf board.

05-Aug-2013 thru 11-Aug-2013

See Torch Height Controller Discussions.

29-Jul-2013 thru 04-Aug-2013

PSoC4 capsense torch height sensor. Worried about oxyfuel torch height control when traveling near or over edges and holes.

22-Jul-2013 thru 28-Jul-2013

PSoC4 capsense torch height sensor. Flat aluminum ring has much more capacitance, good range. Try coil spring mount but it twists too easily.

15-Jul-2013 thru 21-Jul-2013

PSoC4 capsense torch height sensor initial testing with 14AWG insulated wire sense ring; not enough range.

Description and proof-of-concept video for Arduino-controlled proportioning gas pressure control. See Torch Table Control Overview

21-Jan-2013 thru 28-Jan-2013

• exercised extopenSCAD->svg->eps->TorchmateCAD->dxf->gcode toolchain on Torchmate table, still buggy.
• installed Si8600 I2C isolator in Steppernug v1_1 interface, added Arduino-side pullups, functional test ok.

31-Dec-2012 thru 6-Jan-2013

• implicitCAD hierarchical design with gnu make and cpp TorchTableToolChainTesting#implicitCAD_hierarchical_design

24-Dec-2012 thru 30-Dec-2012

• tested implicitCAD svg export; sent patch to developers
• emailed Chris Struthers about STATCOM load balancing for Induction Furnace with rotary generator

16-Dec-2012 thru 23-Dec-2012

• More grbl testing & code update Stepper_Testing#timing
• Got a g-code sender program working on Raspberry Pi GcodeCommunications#Universal_G-code_Sender_on_Raspberry_Pi

8-Dec-2012 thru 15-Dec-2012

• Update I2C code in grbl [1]
• Test some plasma cuts for angle fold-ups
• Pulled implicitCAD commit 1c4ac855338 from github, merged Windows patches, built painlessly! plasma gcode generation is getting closer.

1-Dec-2012 thru 7-Dec-2012

• Torch toolchain with implicitCAD. Need to clean up multi-segment implicitCAD svg's for g-code.
• Received ebay valves that may be useful for an oxyfuel torch
• Change of plan: do plasma cutting off site, relax deadline pressure on torch table construction. Urgent task to update CEB drawings for Dec 18 build Hopper_Work_Statement - individual part drawings completed.
• Alibre toolchain
• Created github repository for hopper work here, unfortunately Marcin and Kavitha seem to have difficulty using it.
• Worked on concept for interchangeable touch-probe & marking device for torch table.

25-Nov-2012 thru 31-Nov-2012

• got update from FEF regarding Dec 18 CEB build: no oxyfuel, using PP60 plasma on torch table, new tool chain with ImplicitCAD
• download ImplicitCAD to my laptop, limited functionality on Windows, see here
• first training session with Rusty's Torchmate CNC Plasma cutter.
• visited Steve Hussey at Burning Specialties, a company that does CNC and pattern-follower oxypropane cutting with a huge older cantilever machine. Nice guy.

18-Nov-2012 thru 24-Nov-2012

• sync grbl to upstream..success.
• replaced mechanical microswitches on X1-X2 axis with photointerrupters..success. Testing
• contact Kavitha to coordinate torch table prep for Dec. 18 CEB build.
• research CNC oxyfuel torch cutting CNC_Torch_Table#Cutting_Torch
• research onsite oxygen generation (PSA)
• order some gas valves off eBay

11-Nov-2012 thru 17-Nov-2012

• start log.
• ship Millermatic 200 welder (Seattle craigslist) by LTL truck to FEF. 400 lbs for $500; was that reasonable?
• steppernug (open source stepper driver) schematic review with Darren
• received photointerrupters for torch table testing
• looking into "does not quite reach position" bug in my grbl branch

Ancient history

First contact with OSE Sept 2011 briefly on site. I was in the area visiting relatives David Ihnen and Margaret Havens.