MicroTrac

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Microtrac4.jpg
MicroTrac1.jpg
MicroTrac2.jpg
MicroTrac3.jpg

MicroTrac is a small scale, walk-behind version of LifeTrac

Industry Standards

Tools

  • Tiller
  • Mower
  • Chipper

-Laimet conical screw design. Makes nice big, uniform sized chips.

Engine

The engine will be a modular removable unit consisting of engine, fuel tank, hydraulic pump, hydraulic reservoir, and frame. The frame will be the hydraulic reservoir, made out of 4x4" square tube.

pump

Specifications

Engine should be a 12-20 hp 1 cylinder diesel engine, with air cooling. The engine will run the hydraulic pump.

We have a 17.5 HP engine.

Dimensions: 18x16x13" Shaft: 1x?"

Turns CW from above. CCW from below.

Sourcing

Hydraulic pump

Specifications

  • 12 GPM at 2500 psi, requiring 18 hp to drive it

Sourcing

Coupler

Sourcing

Wheels

32 cu in wheel motor, 5130 in oz torque, 145 rpm at 20 gpm
  • one set of drive wheels in the middle balanced with the engine so the Microtrac can be rotated easily, with a motor on the side
  • doubled up for traction
  • have support wheels on the back sides so it doesn't tip easily
  • drive wheels the same as lifetrac, 30" high 10" wide

Bill of Materials

Engine Cage and Controls

Microtrac engineback1.jpg
Microtrac engineback2.jpg
Microtrac pump1.jpg
Microtrac valve.jpg
Part - Cage Weight Price
12 gpm at 2500 PSI, 5/8" shaft 3/16" key - better 9 lbs $181
NT filter or SC filter 2 lbs $17
or type E coupler half 1/4" key 2.5" o'all long (2 of these,for .65 lbs $9.86
Parts total 12 lbs $220.85
Part - Controls Weight Price
3 spool valve 35 lbs $200
Parts total 35 lbs $200

Other choices, not used: |- |L095 coupler half 1" shaft 1/4" key 1-1/16" long || .65 lbs || $15.28 |- |L095 hytex coupler insert || .04 lbs|| $18.29 |- |L095 coupler half 3/4" shaft 3/16" key 1-1/16" long or 5/8" || .7 lbs || $15.28

  • Note on 3 spool valve - about 1900-3400 PSI relief setting

Frame Metal

2x2x1/8" is 3.05 lbs/ft

Steel @ $0.70 per/lb

Part Weight Price
2x2x1/8" square tube 29" long, x 6 44.22 lbs $30.95
2x2" square tube 24" long, x 4 24.4 lbs $17
2x2" square tube 20" long, x 8 40.66 lbs $28.46
2x2" square tube 7" long, x 2 3.55 lbs $2.49
7x25" plate 1/4" thick .83 $0.58
Parts total 113.66 lbs $79.56

Total: 125.66 lbs $300.41

+17.5 HP gas engine 60 lbs $?

+resirvoir 10 lbs $?

+battery 20 lbs $23

Total: 215.66 lbs

Power Cube (MicroTrac engine cube) Details

Engine-side coupler half, 1" shaft, $10
Spider insert, 1" shaft, coupler half, $10
Pump-side coupler half, 5/8" shaft, $10
  • The coupler halves and spider are shown in the pictures, from McMaster Carr page 1157

Power Calculations

Pump

0.86 cu in pump, 3000 psi rated, 3600 rpm, 12.6 gpm at 3600 rpm
Hydraulics Calculations from [1]
  • From [2] - Pumping = 1 Hp = 1 GPM x 1500 Psi - (linear relationship i.e. 2 GPM @ 1500 Psi = 2 Hp)
    • For the above pump, 14.2 gpm with 3000 psi indicates 28.4 hp requirement
  • Hp to drive hydraulic pump = Psi x GPM / 1714
    • For the above .97 cu in pump, 3000*14.2/1714 = 24 hp
    • If we run at 2200 psi => 18 hp required
    • For .86 cu in pump, need 3000*12.6/1714 = 22 hp
    • For the same with 2500 psi, 18.3 hp

Power Available

  • Assuming 85% pump efficiency, we have 17.5*.85=14.8 hp power available to the machine

Wheel Motor Calculations

  • 32 cu in wheel motor: 20 gpm, 5170 in lb torque, 145 rpm
    • Using 12 gpm, 5170 in lb torque, at 87 rpm - uses 7 hp of the engine

Resource Map

Reviewers:


Coupler info: