Charcoal Gasifier: Difference between revisions
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*[[Intermittent Fillet Welds]] were used | *[[Intermittent Fillet Welds]] were used | ||
*A Truncated U Shape is made over the [[Ash Grate]] to confine the reaction to a narrower space (presumably to follow the zone interacting with the air, almost the inverse of the "Dead Man" in [[Blast Furnaces]] ) | *A Truncated U Shape is made over the [[Ash Grate]] to confine the reaction to a narrower space (presumably to follow the zone interacting with the air, almost the inverse of the "Dead Man" in [[Blast Furnaces]] ) | ||
*Oversized Inlet and Outlet Pipes (No exact dimensions mentioned) | |||
*Only a linear (foreward and backward) [[Ash Shaker]] , will be interesting to see if that will clog up or not | |||
**Largely depends on the [[Ash Content]] of the [[Charcoal]] , and the Hardness of the Shaker Grate? (ie can it grind up + "eat" the [[Bottom Ash]] / [[Clinker]] ) | |||
***In terms of [[Design for Cleaning]] , making that part easily accessible may be worthwhile) | |||
=Internal Links= | =Internal Links= | ||
Revision as of 21:19, 12 October 2025
Basics
- There are some advantages with using charcoal (rather than wood) for gasification (section taken from: Troy Martz Gasifier). These may include:
- Sufficiently drying wood/biomass to an appropriate water content % takes days. Charcoal can be made and used in mere hours.
- The byproduct of charcoal sizing (anything under 1/16th of an inch) just happens to be perfectly sized for biochar...what a great byproduct to have
- We don’t have to worry about tar! Thus, filtration in the down line is relegated to ash and dust…easily done.
- Pure carbon is a perfect catalyst for the reduction process… You never really get 100% there with biomass.
- We eliminated “pyrolysis” from the problem we’re trying to solve, so the gasifier design becomes infinitely more flexible than the “Imbert” design
- We can scale gas production with the same system by merely swapping out a single nozzle size – we can go from 2kW to 50kW with the same machine!
- Yes, charcoal has less BTU’s, but we can also utilize those BTU’s by capturing and using that heat with a smart charcoal retort design
- Charcoal gasifiers have the potential to produce far more powerful gas flow than biomass gasifiers... Cracking steam is the key.
Troy Martz Gasifier - gasifies charcoal
Videos
Existing DIY/OS Designs
Greenhill Forge (YouTube Channel) 's Design
- A Video by the YouTube Channel "Greenhill Forge" Titled "Building a Simple Gasifier: FREE Engine Fuel from Charcoal" ( ~25 Minute Watch )
- Need to check with them if it's okay, but they have some GREAT infographics ~3:54
- Also 0:55 Safety Note was Apt
- "If you decide to experiment with gasification, please remember that it is LITERALLY a Carbon Monoxide making machine, and it can be extremely dangerous, so make sure you know what you are doing and do it safely
- Uncertain on if SynGas has any Methane in it, but minor mistake / that may be an unintentional product infrequently mentioned in giant plant designs etc
- I know Wood Gas / Pyrolysis Gas does tend to contain all sorts of gas species
Design Overview
- It is a Crossdraft Gasifier
- Made largely of welded together steel
- Uninsulated (Unlike the current OSE Design which uses a Fire Brick Hearth)
- It was made using a CNC Plasma Cutter , thus Files exist somewhere
- Intermittent Fillet Welds were used
- A Truncated U Shape is made over the Ash Grate to confine the reaction to a narrower space (presumably to follow the zone interacting with the air, almost the inverse of the "Dead Man" in Blast Furnaces )
- Oversized Inlet and Outlet Pipes (No exact dimensions mentioned)
- Only a linear (foreward and backward) Ash Shaker , will be interesting to see if that will clog up or not
- Largely depends on the Ash Content of the Charcoal , and the Hardness of the Shaker Grate? (ie can it grind up + "eat" the Bottom Ash / Clinker )
- In terms of Design for Cleaning , making that part easily accessible may be worthwhile)
- Largely depends on the Ash Content of the Charcoal , and the Hardness of the Shaker Grate? (ie can it grind up + "eat" the Bottom Ash / Clinker )
Internal Links
- Gasifier 3D CAD (For OSE’s Latest Design)
- Compressed Fuel Gas
- Troy Martz Gasifier - gasifies charcoal
- Biomass to Fuel
- The Biochar Economy and Kon-Tiki Kiln