Belize CEB: Difference between revisions

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=To Do (project-wide)=
#House CAD
#House BOM
#House Instructions
#Build Soil Mixer


=Spare Parts List=
=Microhouse Information=
This is a spare parts list that I am assembling so that Mader can purchase parts in USA to avoid downtime in Belize.<br/>
This is information related to the microhouse that will be built at the workshop in Belize
<html><iframe src="https://docs.google.com/spreadsheets/d/1N4dffHIfwLKvS7dOW9NMdWkhVnwHTuLkP-b7AL-Cy8M/edit?usp=sharing&rm=minimal" width=1100 height=700></iframe></html>
 
==Build Site==
Build Site Features:
*Salt water well
*Ample shade
*Decent Topsoil
*Marl Subsoil
*OK drainage
*Sand and Gravel already on site
 
 
<gallery mode="packed-hover" widths="500" heights="500">
File:CopperBankBuildSite.png|Copper Bank Build Site. [https://github.com/CabbageBreath/CabbageBreath.github.io/raw/master/Copper%20Bank%20Build%20Site%203D%20Models/Copper%20Bank%20Build%20Site.zip CAD]</gallery>
 
==Tools and Infrastructure List==
These are the tools that are required for the workshop. Recommend that some should be purchased in the USA and brought down. These are highlighted in yellow.
<br/>
<html>
<input type="button" onclick="test1.location.href='https://docs.google.com/spreadsheets/d/e/2PACX-1vT9KerN5qQEocw6dK303kv_X3vOIeJZb57N6ewbgnypP7mG7J6DLVh9XZ7JHxl_urKRtJQOQngUcjRv/pubhtml?widget=true&amp;headers=false';document.getElementById('test1').frameBorder=1" value="Load GoogleDoc">
<input type="button" onclick="test1.location.href='https://upload.wikimedia.org/wikipedia/commons/a/a6/Google_Docs_Editors_logo.png';document.getElementById('test1').frameBorder=0" value="Exit Spreadsheet">
<iframe src="https://upload.wikimedia.org/wikipedia/commons/a/a6/Google_Docs_Editors_logo.png" frameborder="0" name="test1" id="test1" width=100% height=600></iframe>
</html>
<br/>
[https://docs.google.com/spreadsheets/d/1ThCg9HwRLlLTf9urMmsyQEzuMNSpXXDadDu0PqOyTZU/edit?usp=sharing Google Sheets Link]
 
==Local Materials Sourcing==
Appears to be '''$1.50 per board foot''' for local source rough cut lumber
 
<html>
<input type="button" onclick="test2.location.href='https://docs.google.com/spreadsheets/d/e/2PACX-1vRcHUo3OZhDRIW3LCKQuPoP2xXo3z6eH0cyg8ng8KFfUyJEGDDR7KEuzZVD895mf39DZ4cXURFNlJrl/pubhtml?widget=true&amp;headers=false';document.getElementById('test2').frameBorder=1" value="Load GoogleDoc">
<input type="button" onclick="test2.location.href='https://upload.wikimedia.org/wikipedia/commons/a/a6/Google_Docs_Editors_logo.png';document.getElementById('test2').frameBorder=0" value="Exit Spreadsheet">
<iframe src="https://upload.wikimedia.org/wikipedia/commons/a/a6/Google_Docs_Editors_logo.png" frameborder="0" name="test2" id="test2" width=100% height=600></iframe>
</html>
<br/>
<br/> [https://docs.google.com/spreadsheets/d/1ppD9hbZNz7SbuxvAc-23WYf3aF0RuW1knJl9_eiEyMA/edit#gid=0 Google Sheets Link]
 
 
=Machine Information=
==CEB Press==
'''CEB Press Version [[CEB_Press_v16.09|16.09]]'''
#CAD: Updated CAD File: '''[https://www.dropbox.com/s/td1lyrqgfvuceqq/16.09Belize.FCStd?dl=0 16.09Belize.FCStd]'''
#'''Brick Size: 5" x 6" x 12"
#BOM:[https://docs.google.com/spreadsheets/d/1XDsOlJl9IYfoZNwFi1-lR0DjlhZDLAeaR7Z9liYd5hc/edit#gid=3 Google Sheets]
#Drilled Nylon Drawer Guide Clamps
#Nylon Drawer Bushings.
##'''Oilite Bronze Bushings are actually less expensive.'''
#Main Cylinder: Sweiger sourced 5x10 cylinder, 2.5" shaft
#No analog pressure gauge - Ram
#<span style="color: green">Valve subplate: Surplus Center Item# [https://www.surpluscenter.com/Hydraulics/Hydraulic-Adapters-Fittings/Subplates/2-Station-D03-Series-OC-Subplate-9-5883-2.axd 9-5883-2]
##D03 mounting style
##SAE 10 Presure Port, SAE 12 Tank Port, SAE 8 Work Ports</span>
#<span style="color: green">Solenoid valve from BOM: Northman Model# [http://www.northmanfp.com/SWH-G02.html SWH-G02-C3-D12-10]
##Flow Rate: 16.8gpm
##3/8" ports (D3)
##AS568-012 O-rings</span>


=Tools List=
==Controller==
These are the tools that should be purchased in USA before traveling to Belize
'''Controller Version [[CEB_Press_Controller_v19.01|19.01]]'''
#BOM:[https://docs.google.com/spreadsheets/d/1smU3L6NVCSP1ABUIteoQIymBMzfLlhZgwcNL_JX-Kro/edit?usp=sharing Google Sheets BOM]]
#Code: '''Updated Code:[[File:BelizeCEBFirmware19.11.zip]]'''
##Old Code: [[CEB_Press_Control_Code_v19.01]]
###[https://github.com/OpenSourceEcology/OSE_CEB_Press_v19.01/blob/master/CEB%20Press%20Test%20Code%20-%20Cylinder%20Cycling Github]
#Important Parameters in Code:
##[[Brick_Pressing_Rate_Calculations#The_Liberator_II_-_2018|Cylinder Volumes]]


=Microhouse Information=
==PowerCube==
This is information related to the microhouse that will be built at the workshop in Belize
PowerCube Version [[Power_Cube_v15.6|15.06]]
 
'''Specifications'''
* Model: OSE Power Cube, Version 7s
* Engine: Briggs & Stratton Professional Series, 28 HP
* Fuel Capacity: 7 Gallons
* Pressure (maximum): 3000 PSI
* Flow (maximum): 15.2 GPM
* Weight (approximate): 400 lbs
 
'''Pump Information'''
*EATON Model 26006-RAN (possibly 26006-RZE)
*Datasheet [https://www.eaton.com/content/dam/eaton/products/motors-generators/gear-motors/eaton-gear-motors-pumps-technical-catalog-e-puge-mc001-e-en-us.pdf eaton]
*Original surplus center listing [https://www.surpluscenter.com/Hydraulics/Hydraulic-Pumps/Gear-Pumps/1-02-cu-in-Eaton-Hydraulic-Gear-Pump-9-8460.axd link]
*Pump performance
**[[File:Eaton26006-RZE.png|400px]]
 
==Slurry==
*Consistency of milkshake
*About 3 parts water, 1 part sifted soil, and 5% lime/portant stabilizer
*Sift soil with 1/4" mesh
*Apply about 1/2" slurry, which dries to about 1/8" thickness
*Volume required per wall section of 4'x8': there are about 200 block per wall section. Each block requires about 10"x12" area of slurry, which is about 60 cubic inches of slurry. This is about 50 gallons per wall section.
*The ideal setup would be for a 55 gallon drum to be located at every side of the house, midway on that side and on the outer side of the block pallet.
*The drum would have to be refilled once.
*Note that it is not brick availability at the wall, but slurry availability at the wall - which is the limiting step for the speed at which CEBs are laid.
*Note also that preparing the framed window and door modules is the limiting step for how fast the overall walls are built.
 
==Spare Parts List==
This is a spare parts list that I am assembling so that Mader can purchase parts in USA to avoid downtime in Belize.
 
<html>
<input type="button" onclick="test.location.href='https://docs.google.com/spreadsheets/d/1N4dffHIfwLKvS7dOW9NMdWkhVnwHTuLkP-b7AL-Cy8M/edit?usp=sharing';document.getElementById('test').frameBorder=1" value="Load GoogleDoc">
<input type="button" onclick="test.location.href='https://upload.wikimedia.org/wikipedia/commons/a/a6/Google_Docs_Editors_logo.png';document.getElementById('test').frameBorder=0" value="Exit Spreadsheet">
<iframe src="https://upload.wikimedia.org/wikipedia/commons/a/a6/Google_Docs_Editors_logo.png" frameborder="0" name="test" id="test" width=100% height=600></iframe>
</html>
<br/>
 
[https://docs.google.com/spreadsheets/d/1N4dffHIfwLKvS7dOW9NMdWkhVnwHTuLkP-b7AL-Cy8M/edit?usp=sharing Google Sheets Link]
 
 
 
 
=CEB Production Data=
 
==Soil Testing==
 
[https://drive.google.com/open?id=1h42ySCn4qxcufLbqxU8dxEliXOaFaiXG Testing Soil for CEB Feasability]
 
[https://youtu.be/TcPtisszG8k Sieve Testing In Belize]
 
 
===Lab Data===
The following spreadsheet has sheets listed by soil type. Scroll down to see different tests. Charts are preliminary not final.<br/>[https://docs.google.com/spreadsheets/d/1Dbj-WvSmCBmn9D84eOXeMreDtRBCy5bciscw96RttGs/edit?usp=sharing Google Sheets Link]<br/>
<html>
 
<input type="button" onclick="test3.location.href='https://docs.google.com/spreadsheets/d/1Dbj-WvSmCBmn9D84eOXeMreDtRBCy5bciscw96RttGs/edit?usp=sharing&rm=minimal';document.getElementById('test3').frameBorder=1" value="Load GoogleDoc">
<input type="button" onclick="test3.location.href='https://upload.wikimedia.org/wikipedia/commons/a/a6/Google_Docs_Editors_logo.png';document.getElementById('test3').frameBorder=0" value="Exit Spreadsheet">
<iframe src="https://upload.wikimedia.org/wikipedia/commons/a/a6/Google_Docs_Editors_logo.png" frameborder="0" name="test3" id="test3" width=100% height=600></iframe>
 
</html>
 
==Test Blocks==
===Test Procedures===
 
This is how we test our blocks:
 
{{YoutubePopup|QeVqM3gcntA|big}}
 
===Test Block Composition===
<html>
<input type="button" onclick="test4.location.href='https://docs.google.com/spreadsheets/d/1aljsDJ0rPk0tn59jEeX14rjXtpXqYTF-1V9l5KZ8Pkg/edit?usp=sharing&rm=minimal';document.getElementById('test4').frameBorder=1" value="Load GoogleDoc">
<input type="button" onclick="test4.location.href='https://upload.wikimedia.org/wikipedia/commons/a/a6/Google_Docs_Editors_logo.png';document.getElementById('test4').frameBorder=0" value="Exit Spreadsheet">
<iframe src="https://upload.wikimedia.org/wikipedia/commons/a/a6/Google_Docs_Editors_logo.png" frameborder="0" name="test4" id="test4" width=100% height=600></iframe>
</html>


=Multimedia=
=Multimedia=
==CEB Microhouse Timelapse==
<html><iframe width="560" height="315" src="https://www.youtube.com/embed/Pyvm2zEEyS8" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe></html>
==Block Production==
<html><iframe width="560" height="315" src="https://www.youtube.com/embed/videoseries?list=PLGFEe2FbI0qWDvQM_gvTwW2a8Z1YIi_eW" frameborder="3" allow="autoplay; encrypted-media" allowfullscreen></iframe></html>
==From [[Aidan Log]]:==
<html><iframe width="560" height="315" src="https://www.youtube.com/embed/lLqCIUlUnOc" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe>
<iframe width="560" height="315" src="https://www.youtube.com/embed/Lr4ht4F6jxo" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe>
</html>


<html><iframe width="560" height="315" src="https://www.youtube.com/embed/1rumuRj6UfY" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe></html>  
<html><iframe width="560" height="315" src="https://www.youtube.com/embed/1rumuRj6UfY" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe></html>  


[[File:Belize_CEB_FB.png|frame|left|Link:[https://www.facebook.com/photo.php?fbid=10215550587734963&set=a.2106813187074&type=3&eid=ARB8QTGsOpt_bJdSIepJBGPEU_MZ3dGzU4wJ9qI5VdiEHFaDtyuhmPTVG7JCFvy_Kw6QaEfzsI1uz8fe&__xts__%5B0%5D=68.ARBgjYcFlkh_YM47wlnlO40DLmwdnrfh79MoDYmXAuVd-6RrnXRLx5gdZ4LMiAHBaSf6X4Sgz1hSYVRuAMU2WDZ5n5f7-GVBAKA4oh7sz-07mBqQOvkv0VvopKBhCBBwqDPMB5nuJ9njx1w5qVioCD-KNiRZkyR5ioyGVqsQ_cvGk4Ryt9IGHpCVB1yJW_xAfCNrL8ALC9u3Q4a23ZM9gjm93xr3gEzzfIUohYzFmvP5FoKc59HcyZzzirsKzeKrNMPD6DyKpsV7VXuNqz5uDsR71trC2HKKtkDQej7Adp_ucgGsbSfeBKKpmh-IfWPiVRR1CZTLp_Gslw&__tn__=EEHH-R Facebook]
==Machine Going to Belize==
]]
 
<gallery perrow=4>
File:Belize_CEB_FB.png|[https://www.facebook.com/photo.php?fbid=10215550587734963&set=a.2106813187074&type=3&eid=ARB8QTGsOpt_bJdSIepJBGPEU_MZ3dGzU4wJ9qI5VdiEHFaDtyuhmPTVG7JCFvy_Kw6QaEfzsI1uz8fe&__xts__%5B0%5D=68.ARBgjYcFlkh_YM47wlnlO40DLmwdnrfh79MoDYmXAuVd-6RrnXRLx5gdZ4LMiAHBaSf6X4Sgz1hSYVRuAMU2WDZ5n5f7-GVBAKA4oh7sz-07mBqQOvkv0VvopKBhCBBwqDPMB5nuJ9njx1w5qVioCD-KNiRZkyR5ioyGVqsQ_cvGk4Ryt9IGHpCVB1yJW_xAfCNrL8ALC9u3Q4a23ZM9gjm93xr3gEzzfIUohYzFmvP5FoKc59HcyZzzirsKzeKrNMPD6DyKpsV7VXuNqz5uDsR71trC2HKKtkDQej7Adp_ucgGsbSfeBKKpmh-IfWPiVRR1CZTLp_Gslw&__tn__=EEHH-R Facebook]
File:16.09_Bushing_Detail.JPG|Photo showing the drawer guide system from [https://www.facebook.com/photo.php?fbid=10208555636425552&set=pcb.542780532581194&type=3&theater September 2016 Workshop]
File:16.09_Bushing_Detail_2.JPG | More bushing detail
File:16.09_Bushing_Detail_3.JPG | More more bushing detail
</gallery>
 
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10215550588174974&width=500" width="500" height="595" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>
 
<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10215490995005182&width=500" width="500" height="621" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>
 
<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10215490949924055&width=500" width="500" height="285" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>
 
<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10215434763159421&width=500" width="500" height="503" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>
 
</iframe>
 
</html>
 
=Related Information=
==Useful Links==
[[CEB Microhouse Build in Belize]]
 
==CEB Notes from Aidan==
===Slideshow===
Here are some notes I prepared for the [[CEB_Build_in_Utah|Utah CEB]] in October 2018. I believe they are relevant for any CEB project around the world. <br/>
 
<html> <input type="button" onclick="test5.location.href='https://docs.google.com/presentation/d/e/2PACX-1vTbR4Fkh3BvPRJ_Xm8rwYnX1Uo5gbea5eOHR-Ha4GTpgdLn-TaaGyfXAY3Dsl7PSMqi5yboGGwaMsq9/embed?start=false&loop=false&delayms=3000';document.getElementById('test5').frameBorder=1" value="Load Google Doc"> <input type="button" onclick="test5.location.href='https://upload.wikimedia.org/wikipedia/commons/a/a6/Google_Docs_Editors_logo.png';document.getElementById('test5').frameBorder=0" value="Exit Google Doc"> <iframe src="https://upload.wikimedia.org/wikipedia/commons/a/a6/Google_Docs_Editors_logo.png" frameborder="0" name="test5" id="test5" width=100% height=600></iframe> </html>
 
<br/>[https://docs.google.com/presentation/d/17vhGQdJBgdhj-vekVLAnQ6NtS5SMaw8MlvPRl0jWGMU/edit#slide=id.p Google Slides Link]
===DropBox===
And here is a dropbox link to my directory for that project. There are many PDFs inside that will give insight to anyone interested in CEB production. I recommend you download the entire directory as a .zip file (top right of page).<br/>
'''[https://www.dropbox.com/sh/047ux3krxd7dg9j/AAB37JLxpo0AgtbfV-X-Um9ka?dl=0 DropBox Link]'''

Latest revision as of 23:51, 28 May 2020

To Do (project-wide)

  1. House CAD
  2. House BOM
  3. House Instructions
  4. Build Soil Mixer

Microhouse Information

This is information related to the microhouse that will be built at the workshop in Belize

Build Site

Build Site Features:

  • Salt water well
  • Ample shade
  • Decent Topsoil
  • Marl Subsoil
  • OK drainage
  • Sand and Gravel already on site


  • Copper Bank Build Site. CAD

    Copper Bank Build Site. CAD

Tools and Infrastructure List

These are the tools that are required for the workshop. Recommend that some should be purchased in the USA and brought down. These are highlighted in yellow.

Google Sheets Link

Local Materials Sourcing

Appears to be $1.50 per board foot for local source rough cut lumber



Google Sheets Link


Machine Information

CEB Press

CEB Press Version 16.09

  1. CAD: Updated CAD File: 16.09Belize.FCStd
  2. Brick Size: 5" x 6" x 12"
  3. BOM:Google Sheets
  4. Drilled Nylon Drawer Guide Clamps
  5. Nylon Drawer Bushings.
    1. Oilite Bronze Bushings are actually less expensive.
  6. Main Cylinder: Sweiger sourced 5x10 cylinder, 2.5" shaft
  7. No analog pressure gauge - Ram
  8. Valve subplate: Surplus Center Item# 9-5883-2
    1. D03 mounting style
    2. SAE 10 Presure Port, SAE 12 Tank Port, SAE 8 Work Ports
  9. Solenoid valve from BOM: Northman Model# SWH-G02-C3-D12-10
    1. Flow Rate: 16.8gpm
    2. 3/8" ports (D3)
    3. AS568-012 O-rings

Controller

Controller Version 19.01

  1. BOM:Google Sheets BOM]
  2. Code: Updated Code:File:BelizeCEBFirmware19.11.zip
    1. Old Code: CEB_Press_Control_Code_v19.01
      1. Github
  3. Important Parameters in Code:
    1. Cylinder Volumes

PowerCube

PowerCube Version 15.06

Specifications

  • Model: OSE Power Cube, Version 7s
  • Engine: Briggs & Stratton Professional Series, 28 HP
  • Fuel Capacity: 7 Gallons
  • Pressure (maximum): 3000 PSI
  • Flow (maximum): 15.2 GPM
  • Weight (approximate): 400 lbs

Pump Information

  • EATON Model 26006-RAN (possibly 26006-RZE)
  • Datasheet eaton
  • Original surplus center listing link
  • Pump performance
    • Eaton26006-RZE.png

Slurry

  • Consistency of milkshake
  • About 3 parts water, 1 part sifted soil, and 5% lime/portant stabilizer
  • Sift soil with 1/4" mesh
  • Apply about 1/2" slurry, which dries to about 1/8" thickness
  • Volume required per wall section of 4'x8': there are about 200 block per wall section. Each block requires about 10"x12" area of slurry, which is about 60 cubic inches of slurry. This is about 50 gallons per wall section.
  • The ideal setup would be for a 55 gallon drum to be located at every side of the house, midway on that side and on the outer side of the block pallet.
  • The drum would have to be refilled once.
  • Note that it is not brick availability at the wall, but slurry availability at the wall - which is the limiting step for the speed at which CEBs are laid.
  • Note also that preparing the framed window and door modules is the limiting step for how fast the overall walls are built.

Spare Parts List

This is a spare parts list that I am assembling so that Mader can purchase parts in USA to avoid downtime in Belize.


Google Sheets Link



CEB Production Data

Soil Testing

Testing Soil for CEB Feasability

Sieve Testing In Belize


Lab Data

The following spreadsheet has sheets listed by soil type. Scroll down to see different tests. Charts are preliminary not final.
Google Sheets Link

Test Blocks

Test Procedures

This is how we test our blocks:

http://img.youtube.com/vi/QeVqM3gcntA/0.jpg

Test Block Composition

Multimedia

CEB Microhouse Timelapse

Block Production


From Aidan Log:

Machine Going to Belize

Related Information

Useful Links

CEB Microhouse Build in Belize

CEB Notes from Aidan

Slideshow

Here are some notes I prepared for the Utah CEB in October 2018. I believe they are relevant for any CEB project around the world.


Google Slides Link

DropBox

And here is a dropbox link to my directory for that project. There are many PDFs inside that will give insight to anyone interested in CEB production. I recommend you download the entire directory as a .zip file (top right of page).
DropBox Link

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