Universal CNC Axis: Difference between revisions

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{{Hint|'''The Universal Axis is a modular and scalable CNC axis which can be used to create cartesian CNC machines. The core of it is belt drive and linear motion rods where carriages are pulled on a rod. The system is scalable to any size and number of axes, including rotary axes. THe system uses a combination of 3D printed parts, metal plates, and belt-driven shafts. Applications include 3D printers, CNC torch tables, heavy duty CNC machines, and many other production machines.}}
=Basics=
 
*The Universal Axis is a modular and scalable CNC axis which can be used to create cartesian CNC machines. The core of it is belt drive and linear motion rods where carriages are pulled on a rod. The system is scalable to any size and number of axes, including rotary axes. THe system uses a combination of 3D printed parts, metal plates, and belt-driven shafts. Applications include 3D printers, CNC torch tables, heavy duty CNC machines, and many other production machines.
 
 
 
 
 
=Used For=
 
*[[Open Source Digital Fabrication Construction Set]]
 
 
 




=The Universal Axis - 5/16" Universal Axis=
=The Universal Axis - 5/16" Universal Axis=
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2FOpenSourceEcology%2Fposts%2F10155894534671562&width=500" width="500" height="627" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe></html>
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2FOpenSourceEcology%2Fposts%2F10155894534671562&width=500" width="500" height="627" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe></html>


=1" Universal Axis=
=1" Universal Axis=
See [[1" Universal Axis]]
See [[1" Universal Axis]]
<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10211318810383174&width=500" width="500" height="665" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe>
<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10211318810383174&width=500" width="500" height="665" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe>


=2" Universal Axis=
=2" Universal Axis=
See [[2" Universal Axis]].
See [[2" Universal Axis]].


=Example of CNC Circuit Mill Configuration, 5/16" Axis=
=Example of CNC Circuit Mill Configuration, 5/16" Axis=
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fvoltfolioblog%2Fphotos%2Fa.434149283630889.1073741828.132265123819308%2F434149713630846%2F%3Ftype%3D3&width=500" width="500" height="485" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe></html>
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fvoltfolioblog%2Fphotos%2Fa.434149283630889.1073741828.132265123819308%2F434149713630846%2F%3Ftype%3D3&width=500" width="500" height="485" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe></html>


<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fvoltfolioblog%2Fphotos%2Fa.434149283630889.1073741828.132265123819308%2F434149690297515%2F%3Ftype%3D3&width=500" width="500" height="466" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe></html>
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fvoltfolioblog%2Fphotos%2Fa.434149283630889.1073741828.132265123819308%2F434149690297515%2F%3Ftype%3D3&width=500" width="500" height="466" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe></html>


=Intro=
=Intro=
The following is a 5/16" or 8 mm version of the universal CNC axis described at http://opensourceecology.org/3d-printer-construction-set-workshop/
The following is a 5/16" or 8 mm version of the universal CNC axis described at http://opensourceecology.org/3d-printer-construction-set-workshop/


Larger axes will also be built, up to 2" for heavy duty CNC machining, with plastic parts sandwiched between metal plate as a plastic/metal composite structure. See calculations for beam deflection at [[Heavy_Duty_CNC_Construction_Set]].
Larger axes will also be built, up to 2" for heavy duty CNC machining, with plastic parts sandwiched between metal plate as a plastic/metal composite structure. See calculations for beam deflection at [[Heavy_Duty_CNC_Construction_Set]].


=Universal Axis - Working Document=
=Universal Axis - Working Document=
*P1 - Visual Linked BOM (VLBOM)
*P1 - Visual Linked BOM (VLBOM)
*P2 - [https://docs.google.com/presentation/d/1c16frI1XSWUaqCRtWsGnv5-GaXvNl6P6fXIkUY72CdA/edit#slide=id.g1841d4b58e_0_0 extruder stepper motor mounting]
*P2 - [https://docs.google.com/presentation/d/1c16frI1XSWUaqCRtWsGnv5-GaXvNl6P6fXIkUY72CdA/edit#slide=id.g1841d4b58e_0_0 extruder stepper motor mounting]
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[https://docs.google.com/presentation/d/1c16frI1XSWUaqCRtWsGnv5-GaXvNl6P6fXIkUY72CdA/edit#slide=id.g179696dfe2_4_0 edit]
[https://docs.google.com/presentation/d/1c16frI1XSWUaqCRtWsGnv5-GaXvNl6P6fXIkUY72CdA/edit#slide=id.g179696dfe2_4_0 edit]


=Concept=
=Concept=
<html><iframe src="http://opensourceecology.org/3d-printer-construction-set-workshop/" height=500 width=1000
<html><iframe src="http://opensourceecology.org/3d-printer-construction-set-workshop/" height=500 width=1000
></iframe></html>
></iframe></html>


=WebGL=
=WebGL=
[http://3dcontent.be/axis_8mm_rods/axis_8mm_rods.html Source]
[http://3dcontent.be/axis_8mm_rods/axis_8mm_rods.html Source]


<html><iframe src="http://3dcontent.be/axis_8mm_rods/axis_8mm_rods.html" height=600 width=1000></iframe></html>
<html><iframe src="http://3dcontent.be/axis_8mm_rods/axis_8mm_rods.html" height=600 width=1000></iframe></html>






=Build=
=Build=
==Carriage==
==Carriage==
From Michel Dhoore in Belgium in 2016. Early prototype using larger carriage pieces for larger machines.
From Michel Dhoore in Belgium in 2016. Early prototype using larger carriage pieces for larger machines.


[[File:carriage.jpg]]
[[File:carriage.jpg]]


==Frame==
==Frame==
<html><iframe src="https://www.facebook.com/marcin.jakubowski.378/posts/10209786489356106"></iframe></html>
<html><iframe src="https://www.facebook.com/marcin.jakubowski.378/posts/10209786489356106"></iframe></html>


<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10209786477675814&width=500" width="500" height="387" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe></html>
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10209786477675814&width=500" width="500" height="387" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe></html>


==Axis==
==Axis==


<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10209786464555486&width=500" width="500" height="603" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe></html>
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10209786464555486&width=500" width="500" height="603" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe></html>


=BOM=
=BOM=
[https://docs.google.com/spreadsheets/d/1WqNz_uBYTf9nK-bkwNKWl3srjdSCVLt-cPeqmIL6o34/edit#gid=742607793 edit]
[https://docs.google.com/spreadsheets/d/1WqNz_uBYTf9nK-bkwNKWl3srjdSCVLt-cPeqmIL6o34/edit#gid=742607793 edit]


<html><iframe src="https://docs.google.com/spreadsheets/d/1WqNz_uBYTf9nK-bkwNKWl3srjdSCVLt-cPeqmIL6o34/pubhtml?widget=true&amp;headers=false" height=500 width=800></iframe></html>
<html><iframe src="https://docs.google.com/spreadsheets/d/1WqNz_uBYTf9nK-bkwNKWl3srjdSCVLt-cPeqmIL6o34/pubhtml?widget=true&amp;headers=false" height=500 width=800></iframe></html>


=Order=
=Order=
[[File:3dpcsamazon.jpg]]
[[File:3dpcsamazon.jpg]]


[[File:3dpcsmcmaster.jpg]]
[[File:3dpcsmcmaster.jpg]]


==Frame Parts==
==Frame Parts==
[[File:frame3dpcs.jpg|500px]]
[[File:frame3dpcs.jpg|500px]]


=FreeCAD and STL Files for Printing=
=FreeCAD and STL Files for Printing=


==Originals from 2016 by Michel Dhoore==
==Originals from 2016 by Michel Dhoore==
*[[File:universal8mmaxis.zip]]
*[[File:universal8mmaxis.zip]]


This file has the carriage belt tensioners, not shown below.
This file has the carriage belt tensioners, not shown below.


==Universal Axis with Magnet Holes 2017==
==Universal Axis with Magnet Holes 2017==
{{Hint|Under development Feb 2017}}
{{Hint|Under development Feb 2017}}
*[[File:universal axis carriage side.fcstd]]. [[File:universal axis carriage side.stl]].
*[[File:universal axis carriage side.fcstd]]. [[File:universal axis carriage side.stl]].
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*c
*c
*If using 6x10x3 mm flanged bearings (See BOM), then need a 1 mm spacer: [[File:idlerspacer.fcstd]]. [[File:idlerspacer.stl]]
*If using 6x10x3 mm flanged bearings (See BOM), then need a 1 mm spacer: [[File:idlerspacer.fcstd]]. [[File:idlerspacer.stl]]


=Fabrication=
=Fabrication=
*Print time - 3hr27min for the idler end -
*Print time - 3hr27min for the idler end -


[[File:8mmidlerprint.jpg]]
[[File:8mmidlerprint.jpg]]


=One Axis Attached to Frame=
=One Axis Attached to Frame=
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<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10208727003469621&width=500" width="500" height="503" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe></html>
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10208727003469621&width=500" width="500" height="503" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe></html>


=Applications=
*[[CNC Chop Saw]]


=Links=
 
 
 
=See Also=
 
*[[Open Source Digital Fabrication Construction Set]]
 
 
 
 
 
=Useful Links=
 
*[[1" Universal Axis]]
*[[1" Universal Axis]]
*'''OSE Germany appears to be doing non-coordinated development on this as well - https://wiki.opensourceecology.de/Erg%C3%A4nzungs-Set_Lineartrieb
*'''OSE Germany appears to be doing non-coordinated development on this as well - https://wiki.opensourceecology.de/Erg%C3%A4nzungs-Set_Lineartrieb
*[[3D Printer Design Evolution]]
*[[3D Printer Design Evolution]]
*3DP Construction Set workshops - December 2016 - [http://opensourceecology.org/3d-printer-construction-set-workshop/]
*3DP Construction Set workshops - December 2016 - [http://opensourceecology.org/3d-printer-construction-set-workshop/]

Revision as of 19:32, 22 January 2018

Basics

  • The Universal Axis is a modular and scalable CNC axis which can be used to create cartesian CNC machines. The core of it is belt drive and linear motion rods where carriages are pulled on a rod. The system is scalable to any size and number of axes, including rotary axes. THe system uses a combination of 3D printed parts, metal plates, and belt-driven shafts. Applications include 3D printers, CNC torch tables, heavy duty CNC machines, and many other production machines.



Used For



The Universal Axis - 5/16" Universal Axis



1" Universal Axis

See 1" Universal Axis <iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10211318810383174&width=500" width="500" height="665" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true"></iframe>



2" Universal Axis

See 2" Universal Axis.



Example of CNC Circuit Mill Configuration, 5/16" Axis



Intro

The following is a 5/16" or 8 mm version of the universal CNC axis described at http://opensourceecology.org/3d-printer-construction-set-workshop/

Larger axes will also be built, up to 2" for heavy duty CNC machining, with plastic parts sandwiched between metal plate as a plastic/metal composite structure. See calculations for beam deflection at Heavy_Duty_CNC_Construction_Set.



Universal Axis - Working Document

edit



Concept



WebGL

Source



Build

Carriage

From Michel Dhoore in Belgium in 2016. Early prototype using larger carriage pieces for larger machines.

Carriage.jpg


Frame


Axis



BOM

edit



Order

3dpcsamazon.jpg

3dpcsmcmaster.jpg


Frame Parts

Frame3dpcs.jpg



FreeCAD and STL Files for Printing

Originals from 2016 by Michel Dhoore

This file has the carriage belt tensioners, not shown below.


Universal Axis with Magnet Holes 2017

HintLightbulb.png Hint: Under development Feb 2017



Fabrication

  • Print time - 3hr27min for the idler end -

8mmidlerprint.jpg



One Axis Attached to Frame



See Also



Useful Links