LifeTrac III/Manufacturing Instructions/Assemble/Frame
< LifeTrac III | Manufacturing Instructions | Assemble(Redirected from LifeTrac Fab Assemble Frame)
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Frame
Tools
- Jig
- Blocks
- Bolting
- Crescent Wrench
- Wrench (size)
- Ratchet (size)
- Drill/Reamer
- Level
- Square/Triangle
- Mallet/Hammer
- Punch
Materials
- Frame Pieces 16x
- Bolts
- Washers
- Nuts
Steps
- Setup
- Allocate Bolts
- Lay out 42 9-1/2 inch bolts on Assembly Table
- Place two washers on each bolt
- Loosely attach nuts.
- Allocate Bolts
- Lower Frame Assembly
- Place Blocks on assembly area ground
- Place Lower Frame pieces (front-to-back) on Blocks
- Place Lower Frame crossbraces atop the front-to-back pieces
- Align holes
- Bolt Lower Frame together.
- Level the Lower Frame with Level
- Adjust Blocks
- Upper Frame Assembly
- Mount Vertical Frame Pieces to Lower Frame inner corners
- Tighten loosely. Leave room for play.
- Mount Upper Crossbrace Frame Pieces
- Mount Upper Front-Back Frame Pieces
- Tighten all frame bolts extra-tight.
- Mount Vertical Frame Pieces to Lower Frame inner corners
- Finished!
Potential Issues
- Bolt not fitting in hole?
- Ream hole
- Bolt fits, but stuck?
- Loosen nearby bolts, use punch + hammer to force bolt through.
Successful
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