Civilization Starter Kit DVD v0.01

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See also Civilization Starter Kit DVD and Task_List_for_the_Civilization_Starter_Kit_DVD_v0.01


v0.01 Table of Contents 

1  Civiliation Starter Kit Introduction
1.1  Forward from the Founder – Video
1.1.1  Civilization Starter Kit DVD concept
1.1.2  Specific scope of DVD v0.01
1.1.3  OSE Specifiations OSE License for Post-Scarcity Economics
1.2  What is Open Source Ecology (OSE)?
1.3  What is the Global Village Construction Set (GVCS)?
1.4  Global Village Construction Set TED Talk, 2011
1.5  Global Village Construction Set in 2 Minutes video
1.6  Kickstarter video
1.7  Practical Post-Scarcity video
1.8  Collaboration - Towards the Most Collaborative Project on Earth
1.8.1  Introduction – Apollo Program for Freedom
1.8.2  Distributive Enterprise Business Plan for Earth -$5M Investment proposal for Rapid Parallel Deployment of the GVCS by year-end 2012
1.8.2.1  Distributive Enterprise Business Plan PDF
1.8.2.2  Distributive Enterprise Business Plan Video
1.8.3  OSE Fellows
1.8.4  Lifestyle OSE Investors
1.8.5  Remote Prototyping
1.8.6  Remote Video Editing
1.8.7  OSE Chapters
1.8.8  Open Source CAD/CAM Solution for the World

2  GVCS Product Ecologies
2.1  Introduction on product synergy and well-bounded nature of the GVCS
2.2  GVCS product ecologies overview – model animations with CAD Import
2.3  Construction Tool Kit overview – model animation with real footage & CAD import
2.4  Cost and performance comparison to industry standards - Chris Fornof
2.5  Economic value of the GVCS - size of related global markets

3  Field Testing Results on Construction Tool Kit 
3.1  Machine Results
3.1.1  Tractor, CEB Press, Pulverizer, and Power Cube Field Testing Video
3.1.1.1  Ergonomics of Brick Production
3.1.1.2  Breakdowns – issues encountered
3.1.2  Data collection
3.1.2.1  Machine Outputs
3.1.2.1.1  Soil pulverizer soil throughput
3.1.2.1.2  Brick production rates, theoretical and experimental
3.1.2.1.3  Power Cube power, fluid flow, and pressure
3.1.2.2  Compressed Earth Blocks
3.1.2.2.1  Compressive strength results
3.1.2.3  Fuel consumption
3.1.2.3.1  Embodied energy of earth moving 
3.1.2.3.2  Ebodied Energy of Bricks - earth and pressing + storage + human - piechart
3.1.2.3.3  Fuel consumption of Power Cube  
3.2  Construction Results for 2011 at Factor e Farm
3.2.1  Workshop Video
3.2.1.1  Workshop cost calculations - materials
3.2.1.2  Workshop Ergonomics – labor and its cost
3.2.1.3  Embodied Energy of materials 
3.2.1.4  Joules of human energy
3.2.2  HabLab Video
3.2.2.1  Cost. Ergonomics, and Embodied Energy

4  Machine Documentation – Plans and Manuals
4.1  Introduction -  4 machines and How to Build Them in a Basic Workshop
4.1.1 The Basic Custom Fabrication Workshop
4.1.2 Basic Fabrication Skills
4.2  CEB Press
4.2.1  Design Rationale, Product Ecology
4.2.2  Scaling Calculations
4.2.2.1  Brick production rate as a function of hydraulic flow
4.2.2.2  Machine size scaling
4.2.3  Cost and Performance Comparison to Industry Standards
4.2.3.1  CEB Materials Cost
4.2.3.2  Fabrication ergonomics
4.2.3.3  Consumables and overhead
4.2.3.4  DIY production cost
4.2.3.5  Fabrication Shop Cost
4.2.4  Physics of why it works
4.2.4.1  Mechanics of compression
4.2.4.2  Role of intermolecular attraction and gross particle binding forces
4.2.4.3  Stabilization – complete and superficial
4.2.4.4  Mechanical properties 
4.2.5  3D CAD files – Mike Apostol
4.2.6  2D Parts Drawings – for fabricators
4.2.7  A-Z Instructionals
4.2.7.1  CEB Press Annotated Fabrication and assembly Drawings – take this to a local fabricator
4.2.7.2  CEB Press Fabrication videos
4.2.7.2.1  [[CEB Press Complete machine fabrication
4.2.7.2.2  [[CEB PressErgonomics of machine assembly
4.2.7.2.3  [[CEB PressController fabrication
4.2.7.2.3.1  [[CEB PressController box and wiring
4.2.7.2.3.2  [[CEB PressSoleniod driver fabrication
4.2.7.2.3.2.1  CNC Circuit Milling
4.2.7.2.4  Mechanical, electrical, and hydraulic integration 
4.2.7.2.5  Movable trailer fabrication
4.2.8  [[[CEB PressFabrication Drawings]] - this is the elite level of documentation that builds on the above
4.2.9  CEB PressExploded Part Diagrams
4.2.9.1  CEB Press Mechanical
4.2.9.2  CEB Press Hydraulics
4.2.9.3  CEB Press Electronics
4.2.10  CEB Press CAE analysis
4.2.10.1  Mechanical forces – frame, shaker
4.2.10.2  Wear analysis and lifetime design 
4.2.10.3  Wire sizing and circuit paths
4.2.11  CEB Press CAM files – controller circuit milling
4.2.11.1  Arduino clone
4.2.11.2  Solenoid Controller
4.2.12  CEB Press Circuit diagrams
4.2.13  CEB Press Control code
4.2.14  CEB Press Trailer Mounting
4.2.15  CEB Press User Manual
4.2.15.1  CEB Press Operation and Safety - video
4.2.15.2  CEB Press Failure Modes and Troubleshooting
4.2.15.3  CEB PressMaintenance
4.2.15.4  CEB Press Repair and Modifications

4.3  Tractor 
4.3.1  Tractor Design Rationale, Product Ecology
4.3.2  Tractor Scaling Calculations
4.3.2.1  Traction and wheel drive systems
4.3.2.2  Tractor Power
4.3.2.3  Tractor Machine size scaling
4.3.3  Tractor Cost and Performance Comparison to Industry Standards
4.3.3.1  Tractor Materials cost
4.3.3.2  Tractor Fabrication ergonomics
4.3.3.3  Tractor Consumables and overhead
4.3.3.4  Tractor DIY production cost
4.3.3.5  Tractor Fabrication Shop Cost
4.3.4  Tractor Physics of why it works
4.3.4.1  Tractor Hydraulic system power transfer
4.3.4.2  Tractor Mechanics of traction
4.3.5  Tractor 3D CAD files – Mike Apostol
4.3.6  Tractor 2D Parts Drawings – for fabricators
4.3.7  Tractor A-Z Instructionals
4.3.7.1  Tractor Annotated Fabrication and assembly Drawings – take this to a local fabricator
4.3.7.2  Tractor Fabrication and Assembly videos
4.3.7.2.1  Tractor Complete machine fabrication
4.3.7.2.1.1  Tractor Frame
4.3.7.2.1.2  Tractor Wheels
4.3.7.2.1.3  Tractor Loader
4.3.7.2.1.4  Tractor Hydraulics
4.3.7.2.2  Tractor Ergonomics of machine assembly
4.3.7.2.3  Tractor mechanical and hydraulic integration 
4.3.8  Tractor Exploded Part Diagrams
4.3.8.1  Tractor Mechanical Exploded Part Diagrams
4.3.8.2  Tractor Hydraulics Exploded Part Diagrams
4.3.9  Tractor CAE analysis
4.3.9.1  Tractor Mechanical forces – frame, motors, wheel torques
4.3.9.2  Tractor Wear analysis and lifetime design
4.3.10  Tractor CAM files – wheel, bearing, and motor mount plates
4.3.11  Tractor User Manual
4.3.11.1  Tractor Operation and Safety - video
4.3.11.2  Tractor Failure Modes and Troubleshooting
4.3.11.3  Tractor Maintenance
4.3.11.4  Tractor Repair and Modifications

4.4  Soil Pulverizer 
4.4.1  Design Rationale, Product Ecology
4.4.2  Scaling Calculations
4.4.2.1  Tine torque requirements
4.4.2.2  Drive system
4.4.2.3  Machine size scaling
4.4.3  Cost and Performance Comparison to Industry Standards
4.4.3.1  Materials cost
4.4.3.2  Fabrication ergonomics
4.4.3.3  Consumables and overhead
4.4.3.4  DIY production cost
4.4.3.5  Fabrication Shop Cost – fabrication results from Sweiger
4.4.3.6  Industry standard cost
4.4.4  Physics of why it works
4.4.5  3D CAD files – Mike Apostol
4.4.6  2D Parts Drawings – for fabricators
4.4.7  A-Z Instructionals
4.4.7.1  Annotated Fabrication and assembly Drawings – take this to a local fabricator
4.4.7.2  Fabrication and Assembly videos
4.4.7.2.1  Complete machine fabrication
4.4.7.2.2  Ergonomics of machine assembly
4.4.7.2.3  Mechanical and hydraulic integration 
4.4.8  Exploded Part Diagrams
4.4.8.1  Mechanical
4.4.8.2  Hydraulics
4.4.9  CAE analysis
4.4.9.1  Mechanical forces 
4.4.9.2  Wear analysis and lifetime design
4.4.10  CAM files – bearing mounts and motor mount plates
4.4.11  User Manual
4.4.11.1  Operation and Safety - video
4.4.11.2  Failure Modes and Troubleshooting
4.4.11.3  Maintenance
4.4.11.4  Repair and Modifications

4.5  Power Cube - Hydraulic Power Unit
4.5.1  Design Rationale
4.5.2  Scaling Calculations
4.5.2.1  Engine power
4.5.2.2  Pump output
4.5.2.3  Cooling system
4.5.2.4  Reservoir sizing
4.5.2.5  Larger size PowerCubes
4.5.3  Cost and Performance Comparison to Industry Standards
4.5.3.1  Materials cost
4.5.3.2  Fabrication ergonomics
4.5.3.3  Consumables and overhead
4.5.3.4  DIY production cost
4.5.3.5  Fabrication Shop Cost – fabrication results from Sweiger
4.5.3.6  Industry standard cost
4.5.4  Physics of why it works
4.5.5  3D CAD files – Mike Apostol
4.5.6  2D Parts Drawings – for fabricators
4.5.7  A-Z Instructionals
4.5.7.1  Annotated Fabrication and assembly Drawings – take this to a local fabricator
4.5.7.2  Fabrication and Assembly videos
4.5.7.2.1  Complete machine fabrication
4.5.7.2.2  Ergonomics of machine assembly
4.5.7.2.3  Mechanical and hydraulic integration 
4.5.8  Exploded Part Diagrams
4.5.8.1  Mechanical
4.5.8.2  Hydraulics
4.5.9  CAE analysis
4.5.9.1  Mechanical forces 
4.5.9.2  Wear analysis and lifetime design
4.5.10  CAM files – bearing mounts and motor mount plates
4.5.11  User Manual
4.5.11.1  Operation and Safety - video
4.5.11.2  Failure Modes and Troubleshooting
4.5.11.3  Maintenance
4.5.11.4  Repair and Modifications

4.6  Others
4.6.1  Introduction – We tried lots of things. If you are interested in starting a new civilization, village, or community – these may be worthwhile learnings so you don't repeat our mistakes.

4.6.2  CNC Torch table Prototype 1 – Design, Fabrication, and Testing
4.6.2.1  Cost and performance comparison table to industry standards
4.6.2.2  Design Rationale and product ecology
4.6.2.3  Design, BOM, & Fabrication
4.6.2.3.1  CAD
4.6.2.3.2  Video
4.6.2.3.3  Modeling
4.6.2.4  Mechanical system – motion testing
4.6.2.5  Automation
4.6.2.6  CAM tool chain
4.6.2.7  Test cuts
4.6.2.8  Learnings – improvements needed

4.6.3  Ironworker – Hole Puncher Prototype I Design, Fabrication, and Testing
4.6.3.1  Cost and performance comparison table to industry standards
4.6.3.2  Design Rationale and product ecology
4.6.3.3  Design, BOM, & Fabrication
4.6.3.3.1  CAD
4.6.3.3.2  Video
4.6.3.4  Modeling	
4.6.3.5  Testing & Learnings
4.6.3.6  Hydraulics
4.6.3.7  Punching results
4.6.3.8  Prototype II - Design

4.6.4  Gasifier burner with heat exchanger - Prototype 1 Design 

4.6.5  Loader-mounted cement mixer – Prototype 1 Build
4.6.5.1  Cost and performance comparison table to industry standards
4.6.5.2  Design Rationale and product ecology
4.6.5.3  Design, BOM, & Fabrication
4.6.5.3.1  CAD
4.6.5.3.2  Video
4.6.5.3.3  Modeling	
4.6.5.4  Testing & Learnings

4.6.6  Dimensional Sawmill – Prototype 1 Build 75% complete 
4.6.6.1  Cost and performance comparison table to industry standards
4.6.6.2  Design Rationale and product ecology
4.6.6.3  Design, BOM, & Fabrication
4.6.6.3.1  CAD
4.6.6.3.2  Video
4.6.6.3.3  Modeling
4.6.6.4  Design
4.6.6.5  BOM

4.6.7  CNC circuit mill – Great American Farmout

4.6.8  Backhoe – Prototype 1
4.6.8.1  Design
4.6.8.2  Results
4.6.8.2.1  2008
4.6.8.2.2  2011

4.6.9  Universal auger
4.6.9.1  Introduction and learnings
4.6.9.2  String trimmer
4.6.9.2.1  Design Rationale
4.6.9.2.2  Design, BOM, & Fabrication	
4.6.9.2.3  Learnings
4.6.9.3  Honey extractor
4.6.9.3.1  Design Rationale
4.6.9.3.2  Design, BOM, & Fabrication
4.6.9.4  Planting line cutter
4.6.9.4.1  Design Rationale
4.6.9.4.2  Design, BOM, & Fabrication
4.6.9.5  Tree auger
4.6.9.5.1  
4.6.9.6  Post hole digger
4.6.9.6.1  Learnings
4.6.9.7  Lathe
4.6.9.7.1  Learnings
4.6.9.8  Heavy duty drill press
4.6.9.8.1  Learnings

4.6.10  Microtractor
4.6.10.1  Cost and performance comparison table to industry standards
4.6.10.2  Design Rationale and product ecology
4.6.10.3  Design, BOM, & Fabrication
4.6.10.3.1  CAD
4.6.10.3.2  Video
4.6.10.3.3  Modeling
4.6.10.4  Learnings

4.6.11  Well Drilling Rig
4.6.11.1  Design Rationale
4.6.11.2  Testing
4.6.11.3  Issues and Learnings

5  Plans - Construction
5.1  Workshop Plans
5.1.1  General building techniques
5.2  HabLab Plans
5.3  OSE Microhouse – Floyd, Pawel?
5.3.1  Plans for a 40 square meter microhouse – superinsulated, CEB-straw-lumber hybrid with minimum embodied energy
5.3.1.1  Model
5.3.1.2  Architectural drawings – Floyd model
5.3.1.3  Economic and ergonomic analysis
5.3.1.4  Embodied energy calculations
5.3.2  Build Naturally Workshop – OSE Microhouse built in One Week

6  Distributive Economics for the World – Business Strategy
6.1  Introduction and Distributive Enterprise Business Plan for the World
6.2  Machine production
6.2.1  Tractor 
6.2.2  CEB
6.2.3  Pulverizer 
6.2.4  Power Cube
6.3  Brick production
6.3.1  Unstabilized
6.3.2  Stabilized
6.3.3  Concrete block
6.4  Lumber production
6.5  Housing construction

6  Distributive Economics for the World – Business Strategy
6.1  Introduction and Distributive Enterprise Business Plan for the World
6.2  Machine production
6.2.1  Tractor 
6.2.2  CEB
6.2.3  Pulverizer 
6.2.4  Power Cube
6.3  Brick production
6.3.1  Unstabilized
6.3.2  Stabilized
6.3.3  Concrete block
6.4  Lumber production
6.5  Housing construction

7  Conclusion
7.1  Credits
7.1.1 CSK Authors
7.1.2 Kickstarter Supporters
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