Crusher: Difference between revisions

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{|style="float:right;border:1px solid black"
| {{Infobox
|name        = Infobox
|bodystyle    =
|title        = Open Source Crusher
|titlestyle  =
|image        = [[File:check.png|200px|alt=Example alt text]]
|imagestyle  =
|caption      = Short description
|captionstyle =
|headerstyle  = background:#ccf;
|labelstyle  = background:#ddf;
|datastyle    =
|header1 = Specifications
|label1  = dfd
|data1  = dfd
|header2 =
|label2  = Product Ecology
|data2  = What other GVCS tools does this use?
|header3 =
|label3  = License
|data3  = [[OSHWA]] and [[OSI]] compliant. CC-BY-SA-4.0 International, GPLv3, [[DIN SPEC 3105]].
|header4 =
|label4  = Module 1
|data4  = Describe features of Module 1
|header5 =
|label5  = Module 2
|data5  = Describe features of Module 2
|header6 =
|label6  = Key Specification
|data6  = Key spec data point
|header7 =
|label7  = Construction
|data7  = Describe basic construction technique and materials
|header8 =
|label8  = Productivity
|data8  = Describe how this relates to industrial productivity on a small scale
|header9 = Completion Status
|label9  =
|data9  =
|header10 =
|label10  =
|data10  = Describe whether built, prototyped, etc. Link to relevant [[Genealogy]] and [[Status of Completion]].
|belowstyle = background:#ddf;
|below = Do you want more of this? [[Get Involved]]
}}
|}
=Overview=
Crushers replace hand tools and muscle with a machine to break things into smaller things.
Crushers are commonly used in mineral processing and recycling workflows to fracture or compress some given size range of objects down into a smaller range.
The common type in basic mining operations is a jaw crusher, which uses a V shaped funnel with one edge stationary and the other repeatedly moving back and forth.
Crushers differ from mills, in that they are meant as a 'first stage' for larger, harder, and more heterogeneous materials.
=Development=
{| class="wikitable"
|+ Development Template
!
! Description
! Link to Work Product
! %
|-
! scope=row |
| '''DESIGN''' ||  || 
|-
! scope=row | 1
| [[Requirements + Value Proposition]] ||  [[Open Source Crusher Requirements + Value Proposition]]  || 0
|-
! scope=row | 2
| [[Industry_Standards]] || [[Open Source Crusher Industry Standards]] || 0
|-
! scope=row | 3
| [[Conceptual Design]] || [[Open Source Crusher Conceptual Design]] || 0
|-
! scope=row | 4
| [[Module Breakdown]] || [[Open Source Crusher Module Breakdown]]  || 0
|-
! scope=row | 5
| [[Design Guide]] || [[Open Source Crusher Design Guide]] || 0
|-
! scope=row |
| '''TECHNICAL DESIGN''' ||  || 
|-
! scope=row | 6
| [[3D CAD]] || [[Open Source Crusher 3D CAD]] || 0
|-
! scope=row | 7
| [[Basic Calculations|Calculations]] || [[Open Source Crusher Calculations]] || 0
|-
! scope=row | 8
| [[Electronics Design]] || [[Open Source Crusher Electronics Design]] || 0
|-
! scope=row | 9
| [[Wiring and Plumbing]] || [[Open Source Crusher Wiring and Plumbing]] || 0
|-
! scope=row | 10
| [[Software]] || [[Open Source Crusher Software]] || 0
|-
! scope=row |
| '''BILL OF MATERIALS ||  ||
|-
! scope=row | 11
| [[Proper BOM|BOM]] || [[Open Source Crusher BOM]] || 0
|-
! scope=row | 12
| [[vBOM]] || [[Open Source Crusher vBOM]] || 0
|-
! scope=row | 13
| [[CAM Files]] || [[Open Source Crusher CAM Files]] || 0
|-
! scope=row | 14
| [[Cut List]] || [[Open Source Crusher Cut List]] || 0
|-
! scope=row |
| '''BUILD''' || ||
|-
! scope=row | 15
| [[Build Instructions]] || [[Open Source Crusher Build Instructions]] || 0
|-
! scope=row | 16
| [[Fabrication Drawings]] || [[Open Source Crusher Fabrication Drawings]] || 0
|-
! scope=row | 17
| [[Exploded Part Diagram]] || [[Open Source Crusher Exploded Part Diagram]] || 0
|-
! scope=row | 18
| [[Production Engineering]] || [[Open Source Crusher Production Engineering]] || 0
|-
! scope=row |
| '''LIFECYCLE DESIGN''' || ||
|-
! scope=row | 19
| [[Build Pictures and Video]] || [[Open Source Crusher Build Pictures and Video]] || 0
|-
! scope=row | 20
| [[Data Collection]] || [[Open Source Crusher Data Collection]] || 0
|-
! scope=row | 21
| [[Future Work]] || [[Open Source Crusher Future Work]] || 0
|-
! scope=row | 22
| [[Troubleshooting and Repair]] || [[Open Source Crusher Troubleshooting and Repair]] || 0
|}
*Design considerations - https://www.motioncontroltips.com/helical-gears-what-are-they-and-where-are-they-used/
*Design considerations - https://www.motioncontroltips.com/helical-gears-what-are-they-and-where-are-they-used/
*Cordless rock crusher - https://www.youtube.com/watch?time_continue=44&v=Ex8A7HNgAqY
*Cordless rock crusher - https://www.youtube.com/watch?time_continue=44&v=Ex8A7HNgAqY
Line 5: Line 192:
*See specs at https://loevensteyn.co.za/products/pew-jaw-crusher.html
*See specs at https://loevensteyn.co.za/products/pew-jaw-crusher.html
*Production rate of 1 ton per kWhr - not bad.
*Production rate of 1 ton per kWhr - not bad.
*A Nema 17 motor at 10W of power can crush 250 kg of rock per day!
*A Nema 17 motor at 10W of power can crush 250 kg of rock per day if geared down sufficiently enough
(It depends on what hardness of minerals you're crushing, but consider using a NEMA 23 with 80:1 NMRV030)

Latest revision as of 18:24, 7 March 2026

Open Source Crusher
Example alt text
Short description
Specifications
Product Ecology What other GVCS tools does this use?
License OSHWA and OSI compliant. CC-BY-SA-4.0 International, GPLv3, DIN SPEC 3105.
Module 1 Describe features of Module 1
Module 2 Describe features of Module 2
Key Specification Key spec data point
Construction Describe basic construction technique and materials
Productivity Describe how this relates to industrial productivity on a small scale
Completion Status
Describe whether built, prototyped, etc. Link to relevant Genealogy and Status of Completion.
Do you want more of this? Get Involved
v · d · e

Overview

Crushers replace hand tools and muscle with a machine to break things into smaller things.

Crushers are commonly used in mineral processing and recycling workflows to fracture or compress some given size range of objects down into a smaller range.

The common type in basic mining operations is a jaw crusher, which uses a V shaped funnel with one edge stationary and the other repeatedly moving back and forth.

Crushers differ from mills, in that they are meant as a 'first stage' for larger, harder, and more heterogeneous materials.

Development

Development Template
Description Link to Work Product %
DESIGN
1 Requirements + Value Proposition Open Source Crusher Requirements + Value Proposition 0
2 Industry_Standards Open Source Crusher Industry Standards 0
3 Conceptual Design Open Source Crusher Conceptual Design 0
4 Module Breakdown Open Source Crusher Module Breakdown 0
5 Design Guide Open Source Crusher Design Guide 0
TECHNICAL DESIGN
6 3D CAD Open Source Crusher 3D CAD 0
7 Calculations Open Source Crusher Calculations 0
8 Electronics Design Open Source Crusher Electronics Design 0
9 Wiring and Plumbing Open Source Crusher Wiring and Plumbing 0
10 Software Open Source Crusher Software 0
BILL OF MATERIALS
11 BOM Open Source Crusher BOM 0
12 vBOM Open Source Crusher vBOM 0
13 CAM Files Open Source Crusher CAM Files 0
14 Cut List Open Source Crusher Cut List 0
BUILD
15 Build Instructions Open Source Crusher Build Instructions 0
16 Fabrication Drawings Open Source Crusher Fabrication Drawings 0
17 Exploded Part Diagram Open Source Crusher Exploded Part Diagram 0
18 Production Engineering Open Source Crusher Production Engineering 0
LIFECYCLE DESIGN
19 Build Pictures and Video Open Source Crusher Build Pictures and Video 0
20 Data Collection Open Source Crusher Data Collection 0
21 Future Work Open Source Crusher Future Work 0
22 Troubleshooting and Repair Open Source Crusher Troubleshooting and Repair 0



Production Rates

(It depends on what hardness of minerals you're crushing, but consider using a NEMA 23 with 80:1 NMRV030)

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