Crusher: Difference between revisions
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{{ | |||
{|style="float:right;border:1px solid black" | |||
| {{Infobox | |||
|name = Infobox | |||
|bodystyle = | |||
|title = Open Source Crusher | |||
|titlestyle = | |||
|image = [[File:check.png|200px|alt=Example alt text]] | |||
|imagestyle = | |||
|caption = Short description | |||
|captionstyle = | |||
|headerstyle = background:#ccf; | |||
|labelstyle = background:#ddf; | |||
|datastyle = | |||
|header1 = Specifications | |||
|label1 = dfd | |||
|data1 = dfd | |||
|header2 = | |||
|label2 = Product Ecology | |||
|data2 = What other GVCS tools does this use? | |||
|header3 = | |||
|label3 = License | |||
|data3 = [[OSHWA]] and [[OSI]] compliant. CC-BY-SA-4.0 International, GPLv3, [[DIN SPEC 3105]]. | |||
|header4 = | |||
|label4 = Module 1 | |||
|data4 = Describe features of Module 1 | |||
|header5 = | |||
|label5 = Module 2 | |||
|data5 = Describe features of Module 2 | |||
|header6 = | |||
|label6 = Key Specification | |||
|data6 = Key spec data point | |||
|header7 = | |||
|label7 = Construction | |||
|data7 = Describe basic construction technique and materials | |||
|header8 = | |||
|label8 = Productivity | |||
|data8 = Describe how this relates to industrial productivity on a small scale | |||
|header9 = Completion Status | |||
|label9 = | |||
|data9 = | |||
|header10 = | |||
|label10 = | |||
|data10 = Describe whether built, prototyped, etc. Link to relevant [[Genealogy]] and [[Status of Completion]]. | |||
|belowstyle = background:#ddf; | |||
|below = Do you want more of this? [[Get Involved]] | |||
}} | |||
|} | |||
=Overview= | |||
Crushers replace hand tools and muscle with a machine to break things into smaller things. | |||
Crushers are commonly used in mineral processing and recycling workflows to fracture or compress some given size range of objects down into a smaller range. | |||
The common type in basic mining operations is a jaw crusher, which uses a V shaped funnel with one edge stationary and the other repeatedly moving back and forth. | |||
Crushers differ from mills, in that they are meant as a 'first stage' for larger, harder, and more heterogeneous materials. | |||
=Development= | |||
{| class="wikitable" | |||
|+ Development Template | |||
! | |||
! Description | |||
! Link to Work Product | |||
! % | |||
|- | |||
! scope=row | | |||
| '''DESIGN''' || || | |||
|- | |||
! scope=row | 1 | |||
| [[Requirements + Value Proposition]] || [[Open Source Crusher Requirements + Value Proposition]] || 0 | |||
|- | |||
! scope=row | 2 | |||
| [[Industry_Standards]] || [[Open Source Crusher Industry Standards]] || 0 | |||
|- | |||
! scope=row | 3 | |||
| [[Conceptual Design]] || [[Open Source Crusher Conceptual Design]] || 0 | |||
|- | |||
! scope=row | 4 | |||
| [[Module Breakdown]] || [[Open Source Crusher Module Breakdown]] || 0 | |||
|- | |||
! scope=row | 5 | |||
| [[Design Guide]] || [[Open Source Crusher Design Guide]] || 0 | |||
|- | |||
! scope=row | | |||
| '''TECHNICAL DESIGN''' || || | |||
|- | |||
! scope=row | 6 | |||
| [[3D CAD]] || [[Open Source Crusher 3D CAD]] || 0 | |||
|- | |||
! scope=row | 7 | |||
| [[Basic Calculations|Calculations]] || [[Open Source Crusher Calculations]] || 0 | |||
|- | |||
! scope=row | 8 | |||
| [[Electronics Design]] || [[Open Source Crusher Electronics Design]] || 0 | |||
|- | |||
! scope=row | 9 | |||
| [[Wiring and Plumbing]] || [[Open Source Crusher Wiring and Plumbing]] || 0 | |||
|- | |||
! scope=row | 10 | |||
| [[Software]] || [[Open Source Crusher Software]] || 0 | |||
|- | |||
! scope=row | | |||
| '''BILL OF MATERIALS || || | |||
|- | |||
! scope=row | 11 | |||
| [[Proper BOM|BOM]] || [[Open Source Crusher BOM]] || 0 | |||
|- | |||
! scope=row | 12 | |||
| [[vBOM]] || [[Open Source Crusher vBOM]] || 0 | |||
|- | |||
! scope=row | 13 | |||
| [[CAM Files]] || [[Open Source Crusher CAM Files]] || 0 | |||
|- | |||
! scope=row | 14 | |||
| [[Cut List]] || [[Open Source Crusher Cut List]] || 0 | |||
|- | |||
! scope=row | | |||
| '''BUILD''' || || | |||
|- | |||
! scope=row | 15 | |||
| [[Build Instructions]] || [[Open Source Crusher Build Instructions]] || 0 | |||
|- | |||
! scope=row | 16 | |||
| [[Fabrication Drawings]] || [[Open Source Crusher Fabrication Drawings]] || 0 | |||
|- | |||
! scope=row | 17 | |||
| [[Exploded Part Diagram]] || [[Open Source Crusher Exploded Part Diagram]] || 0 | |||
|- | |||
! scope=row | 18 | |||
| [[Production Engineering]] || [[Open Source Crusher Production Engineering]] || 0 | |||
|- | |||
! scope=row | | |||
| '''LIFECYCLE DESIGN''' || || | |||
|- | |||
! scope=row | 19 | |||
| [[Build Pictures and Video]] || [[Open Source Crusher Build Pictures and Video]] || 0 | |||
|- | |||
! scope=row | 20 | |||
| [[Data Collection]] || [[Open Source Crusher Data Collection]] || 0 | |||
|- | |||
! scope=row | 21 | |||
| [[Future Work]] || [[Open Source Crusher Future Work]] || 0 | |||
|- | |||
! scope=row | 22 | |||
| [[Troubleshooting and Repair]] || [[Open Source Crusher Troubleshooting and Repair]] || 0 | |||
|} | |||
*Design considerations - https://www.motioncontroltips.com/helical-gears-what-are-they-and-where-are-they-used/ | *Design considerations - https://www.motioncontroltips.com/helical-gears-what-are-they-and-where-are-they-used/ | ||
Latest revision as of 04:32, 12 November 2025
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Overview
Crushers replace hand tools and muscle with a machine to break things into smaller things.
Crushers are commonly used in mineral processing and recycling workflows to fracture or compress some given size range of objects down into a smaller range.
The common type in basic mining operations is a jaw crusher, which uses a V shaped funnel with one edge stationary and the other repeatedly moving back and forth.
Crushers differ from mills, in that they are meant as a 'first stage' for larger, harder, and more heterogeneous materials.
Development
- Design considerations - https://www.motioncontroltips.com/helical-gears-what-are-they-and-where-are-they-used/
- Cordless rock crusher - https://www.youtube.com/watch?time_continue=44&v=Ex8A7HNgAqY
Production Rates
- See specs at https://loevensteyn.co.za/products/pew-jaw-crusher.html
- Production rate of 1 ton per kWhr - not bad.
- A Nema 17 motor at 10W of power can crush 250 kg of rock per day if geared down sufficiently enough
