May Production Plan: Difference between revisions

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*List steps in order of duty – Power Cube to Tractor to CEB press
*List steps in order of duty – Power Cube to Tractor to CEB press
*Assess capacity required
*Assess capacity required and allocate tasks to 6 fabricators and local shop
*Allocate tasks to 6 fabricators and local shop
*List risks and recovery plans
*List risks and recovery plans
*Assess daily, before and after workday
*Assess daily, before and after workday
*Draw up personnel plan, detailed
=Power Cube Tasks=
See [[Power Cube Documentation]]




=Shopping List=


*Identify Power Beyond Fittings for main valves -
'''[[Build Hydraulic Tank]]'''


'''[[Build Fuel Tank]]'''


'''[[Prepare Electrical System Components]]'''


=Power Cube Tasks=
'''[[Build Mufflers]]'''
 
'''[[Assemble Power Cube]]
 
'''[[Mount Power Cube]]'''
 
'''[[Test Power Cube on Tractor]]'''
 
=Tractor Tasks=
 
See [[Tractor Documentation]]
 
'''[[Build Frame]]'''
 
'''[[Build QA Plate]]'''


'''Shake Down Motor Size'''
'''[[Build Wheel Shaft Attachments]]'''


*Start with Power Cube mounting. Measure Power Cube and location of mount
'''[[Build Wheel Shafts]]'''
*[2] Cut Mount – 1/4x4 by appropriate measurement
*[2] Drill Mounts – 2 holes on ends each
*Transfer punch mount hole locations for top and bottom mount
*Mark mount hole locations on other side of beams
*Weld Mount eye on bottom of Power Cube
*Weld mount eye on bottom Power Cube Mount
*Mag drill holes in frame -
*Mount Power Cube on Tractor


'''Test Power Cube'''
'''[[Mount Motors]]'''


*Move PC with tractor I
'''[[Mount Wheels]]''' - fabricate wheel mounting plates
*Mount Power Cube on Tractor
*Connect Hoses


'''Build Hydraulic tanks'''
'''[[Assemble H-arms]]'''


*Work on 3 at a time
'''[[Mount QA Plates]]'''
*Grind tanks down to clean
*Clean edges and bungs
*Ream any necessary holes
*Lay out 3 sets on welding table
*Close off bungs with fittings
*Tack everything
*Weld
*Assemble


'''Prepare Engine and Pump Mounting'''
'''[[Mount Cylinders]]'''


*Assess fittings for hydraulic pump
Then final assembly:
*Put fittings on hydraulic pump
*Cut plate for Engine Mount
*Cut plate for hydraulic pump
*[1] Cut angle for Power Cube Mount


'''[[Insert Wheel Shaft Assemblies into Bearings]]'''


'''Prepare Hydraulic system components'''
'''[[Build Wheel Motor Assemblies and Mount on Tractor]]'''


*Mount suction strainer in tank
=Hydraulic Motor Interface Plates=
*Mount suction strainer fittings up to 3/4" hose barb
*Prepare plates, 4 per tractor - 6x8x1/2"
*Cut hose to size
*Download CAM files for interface plates - []
*Mount breather cap
*Torch out plates (or cut by hand)
*Assemble return line filter assembly


'''Prepare Electrical System Components'''


*[4] Cut lugs
=Hydraulic Motor Mount Plates=
*[4] Drill lugs
*Prepare plates, 4 per tractor, 8x10x1/2"
*Prepare battery to solenoid wire
*Download CAM files -[]
*Prepare solenoid to starter wire
*Torch out plates (or cut by hand)
*Prepare
*Drill frame and attach solenoid to frame
*Prepare wires:  kill switch wire, charging wire, wire to switch, wire to solenoid
*


'''Weld Mufflers – do 8 more'''


*Secure  8 close nips, 1”
=May Production Run New Generator Tasks=
*Secure 8 elbows, 1”
*Cut 2 rings – flange and end piece of large tube
*Grind and ream rings
*Prepare 1 washer – 1/2” - for closing inner tube
*Prepare 1 closure of washer
*Mark pattern for muffler flange
*Torch muffler flange, use #1 torch head
*Procure gasket material for mufflers


[[May Production Run Generator Tasks]]
[[May Production Run Generator Tasks]]


“Prepare Second Generator”
=May Production Run CEB Tasks=
*Put fittings on motor
 
*Pack up old  motor
[[May Production Run CEB Tasks]]
*
 
[[Category:Fabrication Procedures]]

Latest revision as of 21:23, 23 June 2011

Strategy:

  • List steps in order of duty – Power Cube to Tractor to CEB press
  • Assess capacity required and allocate tasks to 6 fabricators and local shop
  • List risks and recovery plans
  • Assess daily, before and after workday
  • Draw up personnel plan, detailed

Power Cube Tasks

See Power Cube Documentation


Build Hydraulic Tank

Build Fuel Tank

Prepare Electrical System Components

Build Mufflers

Assemble Power Cube

Mount Power Cube

Test Power Cube on Tractor

Tractor Tasks

See Tractor Documentation

Build Frame

Build QA Plate

Build Wheel Shaft Attachments

Build Wheel Shafts

Mount Motors

Mount Wheels - fabricate wheel mounting plates

Assemble H-arms

Mount QA Plates

Mount Cylinders

Then final assembly:

Insert Wheel Shaft Assemblies into Bearings

Build Wheel Motor Assemblies and Mount on Tractor

Hydraulic Motor Interface Plates

  • Prepare plates, 4 per tractor - 6x8x1/2"
  • Download CAM files for interface plates - []
  • Torch out plates (or cut by hand)


Hydraulic Motor Mount Plates

  • Prepare plates, 4 per tractor, 8x10x1/2"
  • Download CAM files -[]
  • Torch out plates (or cut by hand)


May Production Run New Generator Tasks

May Production Run Generator Tasks

May Production Run CEB Tasks

May Production Run CEB Tasks

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