May Production Plan: Difference between revisions

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*List steps in order of duty – Power Cube to Tractor to CEB press
*List steps in order of duty – Power Cube to Tractor to CEB press
*Assess capacity required
*Assess capacity required and allocate tasks to 6 fabricators and local shop
*Allocate tasks to 6 fabricators and local shop
*List risks and recovery plans
*List risks and recovery plans
*Assess daily, before and after workday
*Assess daily, before and after workday
*Draw up personnel plan, detailed
*Draw up personnel plan, detailed  


Week Goal:
=Power Cube Tasks=
*Day 1: Power Cube Tested, 1 tank welded, 1 set of arms mounted, PC 2 Completed
 
**<s>Buy 2 starter switches</s>
See [[Power Cube Documentation]]
**<s>Buy 3 more 5-gallon tanks of hydraulic fluid</s>
 
**Buy remaining cylinders, hydraulic pumps and fittings, and power beyond fittings
 
**Check on bandsaw blades -LMH
 
**Test lathe for drilling, facing off, and fitting 2 fittings together
'''[[Build Hydraulic Tank]]'''
**Torch out wheel mount plates
 
**Torch wheel gussets - Thad
'''[[Build Fuel Tank]]'''
**<s>Weld wheel gussets to collars - Thad after Marcin</s>
**Get 4-set of wheels ready
**Cut wheel chain to length
**Figure out shaft design detail for couplers
**Mount 1 set of loader arms


*Day 2:
'''[[Prepare Electrical System Components]]'''
**Assumptions - motor mount plates need to be marked.
**Risk Recovery Plan - have Chris specify and draw the mounting plates - as a priority.
**Have somebody else do the gas filler holes


=Power Cube Tasks=
'''[[Build Mufflers]]'''


See [[Power Cube Documentation]]
'''[[Assemble Power Cube]]


'''[[Mount Power Cube]]'''
'''[[Mount Power Cube]]'''


'''[[Test Power Cube on Tractor]]'''  
'''[[Test Power Cube on Tractor]]'''
 
=Tractor Tasks=
 
See [[Tractor Documentation]]
 
'''[[Build Frame]]'''


'''[[Build Hydraulic Tanks]]'''
'''[[Build QA Plate]]'''


'''[[Build Wheel Shaft Attachments]]'''


'''[[Build Wheel Shafts]]'''


'''Prepare Hydraulic system components'''
'''[[Mount Motors]]'''


*Mount suction strainer in tank
'''[[Mount Wheels]]''' - fabricate wheel mounting plates
*Mount suction strainer fittings up to 3/4" hose barb
*Cut hose to size
*Mount breather cap
*Assemble return line filter assembly


'''Prepare Fuel Tank'''
'''[[Assemble H-arms]]'''
*Torch filler cap
*Drill screw holes for filler cap
*Determine fuel line orientation - with Chris
*Torch hole for fuel line
*Weld fuel hole bung
*Weld bottom and top onto fuel tank


'''Prepare Engine and Pump Mounting'''
'''[[Mount QA Plates]]'''


*Trim engine shaft
'''[[Mount Cylinders]]'''
*Assess fittings for hydraulic pump
*Put fittings on hydraulic pump
*Cut plate for Engine Mount
*Cut plate for hydraulic pump
*[1] Cut angle for Power Cube Mount


'''Prepare Electrical System Components'''
Then final assembly:


*[4] Cut lugs
'''[[Insert Wheel Shaft Assemblies into Bearings]]'''
*[4] Drill lugs
*Prepare battery to solenoid cable
*Prepare solenoid to starter cable
*Select solenoid location, drill frame, and attach solenoid to frame
*Prepare charging wire, attach charging wire extension to engine
*Purchase starter switches from Maysville
*Search for wire at FeF
*Wire up starter switches - kill wire, solenoid wire, power wire
*Select location for starter switch
*Install starter switch
*Prepare and weld on mount for throttle cable
*Attach throttle cable
*Build battery box
*Secure battery to battery box
* Bolt on terminals


'''Weld Mufflers – do 8 more'''
'''[[Build Wheel Motor Assemblies and Mount on Tractor]]'''


*Secure  8 close nips, 1”
=Hydraulic Motor Interface Plates=
*Secure 8 elbows, 1”
*Prepare plates, 4 per tractor - 6x8x1/2"
*Cut 2 rings – flange and end piece of large tube
*Download CAM files for interface plates - []
*Grind and ream rings
*Torch out plates (or cut by hand)
*Prepare 1 washer – 1/2” - for closing inner tube
*Prepare 1 closure of washer
*Mark pattern for muffler flange
*Torch muffler flange, use #1 torch head
*Procure gasket material for mufflers


=Tractor Tasks=


See [[Tractor Documentation]]
=Hydraulic Motor Mount Plates=
*Prepare plates, 4 per tractor, 8x10x1/2"
*Download CAM files -[]
*Torch out plates (or cut by hand)


See [[May Production Run Tractor Tasks]]


=May Production Run New Generator Tasks=
=May Production Run New Generator Tasks=

Latest revision as of 21:23, 23 June 2011

Strategy:

  • List steps in order of duty – Power Cube to Tractor to CEB press
  • Assess capacity required and allocate tasks to 6 fabricators and local shop
  • List risks and recovery plans
  • Assess daily, before and after workday
  • Draw up personnel plan, detailed

Power Cube Tasks

See Power Cube Documentation


Build Hydraulic Tank

Build Fuel Tank

Prepare Electrical System Components

Build Mufflers

Assemble Power Cube

Mount Power Cube

Test Power Cube on Tractor

Tractor Tasks

See Tractor Documentation

Build Frame

Build QA Plate

Build Wheel Shaft Attachments

Build Wheel Shafts

Mount Motors

Mount Wheels - fabricate wheel mounting plates

Assemble H-arms

Mount QA Plates

Mount Cylinders

Then final assembly:

Insert Wheel Shaft Assemblies into Bearings

Build Wheel Motor Assemblies and Mount on Tractor

Hydraulic Motor Interface Plates

  • Prepare plates, 4 per tractor - 6x8x1/2"
  • Download CAM files for interface plates - []
  • Torch out plates (or cut by hand)


Hydraulic Motor Mount Plates

  • Prepare plates, 4 per tractor, 8x10x1/2"
  • Download CAM files -[]
  • Torch out plates (or cut by hand)


May Production Run New Generator Tasks

May Production Run Generator Tasks

May Production Run CEB Tasks

May Production Run CEB Tasks

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