May Production Plan: Difference between revisions

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*List steps in order of duty – Power Cube to Tractor to CEB press
*List steps in order of duty – Power Cube to Tractor to CEB press
*Assess capacity required
*Assess capacity required and allocate tasks to 6 fabricators and local shop
*Allocate tasks to 6 fabricators and local shop
*List risks and recovery plans
*List risks and recovery plans
*Assess daily, before and after workday
*Assess daily, before and after workday
*Draw up personnel plan, detailed


=Power Cube Tasks=
See [[Power Cube Documentation]]
'''[[Build Hydraulic Tank]]'''
'''[[Build Fuel Tank]]'''
'''[[Prepare Electrical System Components]]'''
'''[[Build Mufflers]]'''
'''[[Assemble Power Cube]]
'''[[Mount Power Cube]]'''
'''[[Test Power Cube on Tractor]]'''
=Tractor Tasks=
See [[Tractor Documentation]]
'''[[Build Frame]]'''
'''[[Build QA Plate]]'''
'''[[Build Wheel Shaft Attachments]]'''
'''[[Build Wheel Shafts]]'''
'''[[Mount Motors]]'''
'''[[Mount Wheels]]''' - fabricate wheel mounting plates
'''[[Assemble H-arms]]'''
'''[[Mount QA Plates]]'''
'''[[Mount Cylinders]]'''
Then final assembly:
'''[[Insert Wheel Shaft Assemblies into Bearings]]'''


=Shopping List=
'''[[Build Wheel Motor Assemblies and Mount on Tractor]]'''


*Identify Power Beyond Fittings for main valves -  
=Hydraulic Motor Interface Plates=
*Prepare plates, 4 per tractor - 6x8x1/2"
*Download CAM files for interface plates - []
*Torch out plates (or cut by hand)


=Power Cube Tasks=


'''Shake Down Motor Size'''
=Hydraulic Motor Mount Plates=
*Prepare plates, 4 per tractor, 8x10x1/2"
*Download CAM files -[]
*Torch out plates (or cut by hand)
 
 
=May Production Run New Generator Tasks=
 
[[May Production Run Generator Tasks]]


*Start with Power Cube mounting. Measure Power Cube and location of mount
=May Production Run CEB Tasks=
*[2] Cut Mount – 1/4x4 by appropriate measurement
*[2] Drill Mounts – 2 holes on ends each
*Transfer punch mount hole locations for top and bottom mount
*Mark mount hole locations on other side of beams
*Weld Mount eye on bottom of Power Cube
*Weld mount eye on bottom Power Cube Mount
*Mag drill holes in frame -
*Mount Power Cube on Tractor


'''Build Hydraulic tank'''
[[May Production Run CEB Tasks]]


*Grind tanks down to clean
[[Category:Fabrication Procedures]]
*Clean edges and bungs
*Ream any necessary holes
*Lay out 3 sets on welding table
*Close off bungs with fittings
*Tack everything
*Weld
*Assemble

Latest revision as of 21:23, 23 June 2011

Strategy:

  • List steps in order of duty – Power Cube to Tractor to CEB press
  • Assess capacity required and allocate tasks to 6 fabricators and local shop
  • List risks and recovery plans
  • Assess daily, before and after workday
  • Draw up personnel plan, detailed

Power Cube Tasks

See Power Cube Documentation


Build Hydraulic Tank

Build Fuel Tank

Prepare Electrical System Components

Build Mufflers

Assemble Power Cube

Mount Power Cube

Test Power Cube on Tractor

Tractor Tasks

See Tractor Documentation

Build Frame

Build QA Plate

Build Wheel Shaft Attachments

Build Wheel Shafts

Mount Motors

Mount Wheels - fabricate wheel mounting plates

Assemble H-arms

Mount QA Plates

Mount Cylinders

Then final assembly:

Insert Wheel Shaft Assemblies into Bearings

Build Wheel Motor Assemblies and Mount on Tractor

Hydraulic Motor Interface Plates

  • Prepare plates, 4 per tractor - 6x8x1/2"
  • Download CAM files for interface plates - []
  • Torch out plates (or cut by hand)


Hydraulic Motor Mount Plates

  • Prepare plates, 4 per tractor, 8x10x1/2"
  • Download CAM files -[]
  • Torch out plates (or cut by hand)


May Production Run New Generator Tasks

May Production Run Generator Tasks

May Production Run CEB Tasks

May Production Run CEB Tasks