May Production Plan: Difference between revisions

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*List steps in order of duty – Power Cube to Tractor to CEB press
*List steps in order of duty – Power Cube to Tractor to CEB press
*Assess capacity required
*Assess capacity required and allocate tasks to 6 fabricators and local shop
*Allocate tasks to 6 fabricators and local shop
*List risks and recovery plans
*List risks and recovery plans
*Assess daily, before and after workday
*Assess daily, before and after workday
*Draw up personnel plan, detailed


=Power Cube Tasks=
See [[Power Cube Documentation]]
'''[[Build Hydraulic Tank]]'''
'''[[Build Fuel Tank]]'''
'''[[Prepare Electrical System Components]]'''
'''[[Build Mufflers]]'''
'''[[Assemble Power Cube]]
'''[[Mount Power Cube]]'''
'''[[Test Power Cube on Tractor]]'''
=Tractor Tasks=
See [[Tractor Documentation]]
'''[[Build Frame]]'''
'''[[Build QA Plate]]'''
'''[[Build Wheel Shaft Attachments]]'''


=Shopping List=
'''[[Build Wheel Shafts]]'''


*Identify Power Beyond Fittings for main valves -
'''[[Mount Motors]]'''


=Power Cube Tasks=
'''[[Mount Wheels]]''' - fabricate wheel mounting plates
 
'''[[Assemble H-arms]]'''
 
'''[[Mount QA Plates]]'''
 
'''[[Mount Cylinders]]'''


'''Shake Down Motor Size'''
Then final assembly:


*Start with Power Cube mounting. Measure Power Cube and location of mount
'''[[Insert Wheel Shaft Assemblies into Bearings]]'''
*[2] Cut Mount – 1/4x4 by appropriate measurement
*[2] Drill Mounts – 2 holes on ends each
*Transfer punch mount hole locations for top and bottom mount
*Mark mount hole locations on other side of beams
*Weld Mount eye on bottom of Power Cube
*Weld mount eye on bottom Power Cube Mount
*Mag drill holes in frame -
*Mount Power Cube on Tractor


'''Build Hydraulic tanks'''
'''[[Build Wheel Motor Assemblies and Mount on Tractor]]'''


*Work on 3 at a time
=Hydraulic Motor Interface Plates=
*Grind tanks down to clean
*Prepare plates, 4 per tractor - 6x8x1/2"
*Clean edges and bungs
*Download CAM files for interface plates - []
*Ream any necessary holes
*Torch out plates (or cut by hand)
*Lay out 3 sets on welding table
*Close off bungs with fittings
*Tack everything
*Weld
*Assemble


''Prepare Engine and Pump Mounting''


*Assess fittings for hydraulic pump
=Hydraulic Motor Mount Plates=
*Put fittings on hydraulic pump
*Prepare plates, 4 per tractor, 8x10x1/2"
*Cut plate for Engine Mount
*Download CAM files -[]
*Cut plate for hydraulic pump
*Torch out plates (or cut by hand)
*[1] Cut angle for Power Cube Mount




''Prepare Hydrauilic system components''
=May Production Run New Generator Tasks=


*tank
[[May Production Run Generator Tasks]]


''Weld Mufflers – do 8 more''
=May Production Run CEB Tasks=


*Secure  8 close nips, 1”
[[May Production Run CEB Tasks]]
*Secure 8 elbows, 1”
*Cut 2 rings – flange and end piece of large tube
*Grind and ream rings
*Prepare 1 washer – 1/2” - for closing inner tube
*Prepare 1 closure of washer
*Mark pattern for muffler flange
*Torch muffler flange, use #1 torch head
*Procure gasket material for mufflers
*M


“Prepare Second Generator”
[[Category:Fabrication Procedures]]
*Put fittings on motor
*Pack up old  motor
*

Latest revision as of 21:23, 23 June 2011

Strategy:

  • List steps in order of duty – Power Cube to Tractor to CEB press
  • Assess capacity required and allocate tasks to 6 fabricators and local shop
  • List risks and recovery plans
  • Assess daily, before and after workday
  • Draw up personnel plan, detailed

Power Cube Tasks

See Power Cube Documentation


Build Hydraulic Tank

Build Fuel Tank

Prepare Electrical System Components

Build Mufflers

Assemble Power Cube

Mount Power Cube

Test Power Cube on Tractor

Tractor Tasks

See Tractor Documentation

Build Frame

Build QA Plate

Build Wheel Shaft Attachments

Build Wheel Shafts

Mount Motors

Mount Wheels - fabricate wheel mounting plates

Assemble H-arms

Mount QA Plates

Mount Cylinders

Then final assembly:

Insert Wheel Shaft Assemblies into Bearings

Build Wheel Motor Assemblies and Mount on Tractor

Hydraulic Motor Interface Plates

  • Prepare plates, 4 per tractor - 6x8x1/2"
  • Download CAM files for interface plates - []
  • Torch out plates (or cut by hand)


Hydraulic Motor Mount Plates

  • Prepare plates, 4 per tractor, 8x10x1/2"
  • Download CAM files -[]
  • Torch out plates (or cut by hand)


May Production Run New Generator Tasks

May Production Run Generator Tasks

May Production Run CEB Tasks

May Production Run CEB Tasks