May Production Plan: Difference between revisions

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*List steps in order of duty – Power Cube to Tractor to CEB press
*List steps in order of duty – Power Cube to Tractor to CEB press
*Assess capacity required
*Assess capacity required and allocate tasks to 6 fabricators and local shop
*Allocate tasks to 6 fabricators and local shop
*List risks and recovery plans
*List risks and recovery plans
*Assess daily, before and after workday
*Assess daily, before and after workday
*Draw up personnel plan, detailed


=Power Cube Tasks=


=Shopping List=
See [[Power Cube Documentation]]


*Identify Power Beyond Fittings for main valves -




'''[[Build Hydraulic Tank]]'''


'''[[Build Fuel Tank]]'''


'''[[Prepare Electrical System Components]]'''


=Power Cube Tasks=
'''[[Build Mufflers]]'''
 
'''[[Assemble Power Cube]]
 
'''[[Mount Power Cube]]'''
 
'''[[Test Power Cube on Tractor]]'''
 
=Tractor Tasks=
 
See [[Tractor Documentation]]


'''Shake Down Motor Size'''
'''[[Build Frame]]'''


*Start with Power Cube mounting. Measure Power Cube and location of mount
'''[[Build QA Plate]]'''
*[2] Cut Mount – 1/4x4 by appropriate measurement
*[2] Drill Mounts – 2 holes on ends each
*Transfer punch mount hole locations for top and bottom mount
*Mark mount hole locations on other side of beams
*Weld Mount eye on bottom of Power Cube
*Weld mount eye on bottom Power Cube Mount
*Mag drill holes in frame -
*Mount Power Cube on Tractor


'''Test Power Cube'''
'''[[Build Wheel Shaft Attachments]]'''


*Move PC with tractor I
'''[[Build Wheel Shafts]]'''
*Mount Power Cube on Tractor
*Connect Hoses


'''Order Outstanding Components'''  
'''[[Mount Motors]]'''
*Order Power Beyond Fittings (4 sets)
*Order 2 more CEB main cylinders


'''Build Hydraulic tanks'''
'''[[Mount Wheels]]''' - fabricate wheel mounting plates


*Work on 3 at a time
'''[[Assemble H-arms]]'''
*Grind tanks down to clean
*Clean edges and bungs
*Ream any necessary holes
*Lay out 3 sets on welding table
*Close off bungs with fittings
*Tack everything
*Weld
*Assemble


'''Prepare Engine and Pump Mounting'''
'''[[Mount QA Plates]]'''


*Assess fittings for hydraulic pump
'''[[Mount Cylinders]]'''
*Put fittings on hydraulic pump
*Cut plate for Engine Mount
*Cut plate for hydraulic pump
*[1] Cut angle for Power Cube Mount


Then final assembly:


'''Prepare Hydraulic system components'''
'''[[Insert Wheel Shaft Assemblies into Bearings]]'''


*Mount suction strainer in tank
'''[[Build Wheel Motor Assemblies and Mount on Tractor]]'''
*Mount suction strainer fittings up to 3/4" hose barb
*Cut hose to size
*Mount breather cap
*Assemble return line filter assembly


'''Prepare Electrical System Components'''
=Hydraulic Motor Interface Plates=
*Prepare plates, 4 per tractor - 6x8x1/2"
*Download CAM files for interface plates - []
*Torch out plates (or cut by hand)


*[4] Cut lugs
*[4] Drill lugs
*Prepare battery to solenoid wire
*Prepare solenoid to starter wire
*Prepare
*Drill frame and attach solenoid to frame
*Prepare wires:  kill switch wire, charging wire, wire to switch, wire to solenoid
*


'''Weld Mufflers – do 8 more'''
=Hydraulic Motor Mount Plates=
*Prepare plates, 4 per tractor, 8x10x1/2"
*Download CAM files -[]
*Torch out plates (or cut by hand)


*Secure  8 close nips, 1”
*Secure 8 elbows, 1”
*Cut 2 rings – flange and end piece of large tube
*Grind and ream rings
*Prepare 1 washer – 1/2” - for closing inner tube
*Prepare 1 closure of washer
*Mark pattern for muffler flange
*Torch muffler flange, use #1 torch head
*Procure gasket material for mufflers


'''May Production Run New Generator Tasks'''
=May Production Run New Generator Tasks=


[[May Production Run Generator Tasks]]
[[May Production Run Generator Tasks]]


“Prepare Second Generator”
=May Production Run CEB Tasks=
*Put fittings on motor
*Pack up old  motor
*


'''May Production Run CEB Tasks'''
[[May Production Run CEB Tasks]]


[[May Production Run CEB Tasks]]
[[Category:Fabrication Procedures]]
*Assess materials
*Secure 2 more hydraulic cylinders

Latest revision as of 21:23, 23 June 2011

Strategy:

  • List steps in order of duty – Power Cube to Tractor to CEB press
  • Assess capacity required and allocate tasks to 6 fabricators and local shop
  • List risks and recovery plans
  • Assess daily, before and after workday
  • Draw up personnel plan, detailed

Power Cube Tasks

See Power Cube Documentation


Build Hydraulic Tank

Build Fuel Tank

Prepare Electrical System Components

Build Mufflers

Assemble Power Cube

Mount Power Cube

Test Power Cube on Tractor

Tractor Tasks

See Tractor Documentation

Build Frame

Build QA Plate

Build Wheel Shaft Attachments

Build Wheel Shafts

Mount Motors

Mount Wheels - fabricate wheel mounting plates

Assemble H-arms

Mount QA Plates

Mount Cylinders

Then final assembly:

Insert Wheel Shaft Assemblies into Bearings

Build Wheel Motor Assemblies and Mount on Tractor

Hydraulic Motor Interface Plates

  • Prepare plates, 4 per tractor - 6x8x1/2"
  • Download CAM files for interface plates - []
  • Torch out plates (or cut by hand)


Hydraulic Motor Mount Plates

  • Prepare plates, 4 per tractor, 8x10x1/2"
  • Download CAM files -[]
  • Torch out plates (or cut by hand)


May Production Run New Generator Tasks

May Production Run Generator Tasks

May Production Run CEB Tasks

May Production Run CEB Tasks

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