D3D v19.06: Difference between revisions

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[https://docs.google.com/presentation/d/1_kUzO4eRCqrHVpqxSSTs17oLhtikTTyYe_1NxrTKlTI/edit#slide=id.g45ed589c64_0_0 edit]
[https://docs.google.com/presentation/d/1_kUzO4eRCqrHVpqxSSTs17oLhtikTTyYe_1NxrTKlTI/edit#slide=id.g45ed589c64_0_0 edit]
=CAD=
{{Hint|Tasks: (1) Updating Y axis holding bracket including 3D printed Corner Fit. (2) New insulated bed. (3) [[3D Printed Control Panel]]. (4) Offset cable chain start piece. [[File:finalprinter1902.png|300px]]}}
==Printer==
Design Rationale:
*0.26 diameter hole through frame (6.6 mm) and through Y mount to frame
[[File:framev1902.png|100px]][[File:z1D3Dv1902.png|100px]][[File:axis_half_carriage.png|100px]][[File:frame+axes.png|100px]][[File:frame+axes+extruder.png|100px]][[File:xy_bracket.png|100px]][[File:finished_v1902.png|100px]][[File:raisedbed.png|100px]][[File:withcablechain.png|100px]][[File:endstopholder2.png|100px]][[File:cablechainbracket.png|100px]][[File:xy_bracket_hole.png|100px]][[File:limitswitch.png|100px]][[File:endstop_assy.png|100px]][[File:e3dtitanbracket.png|100px]][[File:framebracket.png|100px]][[File:xcable.png|100px]][[File:ycable.png|100px]][[File:finalprinter1902.png|100px]][[File:newymountbracket1904.png|100px]][[File:newymountbracket2_1904.png|100px]][[File:newymountbracket3_1904.png|100px]][[File:chainoffset.png|100px]][[File:second_cable_holder.png|100px]][[File:spacer.png|100px]]
<gallery perrow=6>
File:finalprinter1902.png|'''D3D v19.02 Final Assembly''' - size:nullkb - FreeCAD -[[File:D3Dfinalassemblyv1902.fcstd]]
File:framev1902.png|'''12" Frame''' - size:nullkb - FreeCAD -[[File:frame1902.fcstd]]
File:framebracket.png|'''Bracket for bonding frame together without welding.''' - FreeCAD -[[File:framebracket.fcstd]]. STL - [[File:framebracket.stl]]
File:z1D3Dv1902.png|'''Z1 axis''' - size:nullkb - FreeCAD -[[File:z1D3Dv1902.fcstd]]
File:Motorside.jpg|[[File:check.png]]'''[10] Motor Side of Axis''' - 221k - FreeCAD -[[File:Universal_axis_motor_side.fcstd]]. STL - [[File:Universal axis motor side.stl]]
File:simplecarriage.png|Universal axis carriage: [[File:Universal_axis_carriage_side.fcstd]]. STL - [[File:Universal_axis_carriage_side.stl]]
File:axis_half_carriage.png|Half carriage: [[File:axis_half_carriage.fcstd]]. STL - [[File:axis_half_carriage.stl]]
File:idlershort.jpg|[[File:check.png]]'''[10] Short Idler Side''' - 75k - FreeCAD - [[File:Universal_Axis_Idler_Side_short_version.fcstd]]. STL - [[File:Universal_Axis_Idler_Side_short_version.stl]].
File:xcable.png|[[File:check.png]]'''X cable chain'''  - FreeCAD - [[File:x_cable_chain.fcstd]].
File:ycable.png|[[File:check.png]]'''Y cable chain'''  - FreeCAD - [[File:y_cable_chain.fcstd]].
File:cablechainbracket.png|[[File:check.png]]'''Y Cable Chain Mounting Bracket.'''  - FreeCAD - [[File:cable_chain_bracket.fcstd]]. STL - [[File:cablechainbracket.stl]].
File:xy_bracket_hole.png|'''XY Bracket''' - FreeCAD - [[File:xy_bracket.fcstd]]. STL - [[File:xy_bracket.stl]].
file:link.jpg|[[File:check.png]]'''Cable Chain Main Link. Note that FreeCAD file is simplified. No FreeCAD source exists outside of STL.'''. [[File:link.fcstd]]. STL - [[File:link.stl]]
File:chain.jpg|[[File:check.png]]'''Beginning Cable Piece'''  - [[File:D3dcablechain_beginning.stl]].
File:chain.jpg|[[File:check.png]]'''End Cable Piece'''  - [[File:d3dcablechain_end.fcstd]]. [[File:D3dcablechain_end.stl]].
File:chainoffset.png|[[File:check.png]]'''Offset Cable Chain Piece'''  - [[File:offsetcablechain.fcstd]]. [[File:offsetcablechain.stl]].
File:endstopholder2.png|'''Endstop holder.'''  - [[File:endstopholder2.fcstd]]. [[File:endstopholder2.stl]]. See [[Open Source Endstop Holder]]
File:limitswitch.png|'''Generic limit switch.'''  - [[File:limitswitch.fcstd]]. Source: [https://grabcad.com/library/generic-mechanical-endstop-1]
File:endstop_assy.png|'''Endstop holder assembly.'''  - [[File:endstop_assy.fcstd]].
File:second_cable_holder.png|'''Second cablechain holder.'''  - [[File:secondcableholder.fcstd]]. [[File:secondcableholder.stl]].
File:spacer.png|'''Spacer.'''  - [[File:spacer.fcstd]]. [[File:spacer.stl]]. 8 for 1 machine - [[File:8spacers.stl]].
File:e3dtitanbracket.png|'''E3D Titan Bracket.'''  - [[File:e3dtitanbracket.fcstd]]. [[File:e3dtitanbracket.stl]].Source - [https://www.thingiverse.com/thing:1477900/#made]
File:Letour 24V power supplyIMG.png|'''LFX_24V Power Supply''' - size:nullkb - FreeCAD -[[File:LFX 24V Power Supply.fcstd]]
File:spoolholderjoint.jpg|[[File:check.png]]'''Spool Holder.''' File: [[File:spoolholder.stl]] Link for more types of these joints - [https://www.thingiverse.com/thing:2300366]
</gallery>
Itemized:
#Frame
#Carriage
#Motor piece
#Idler piece
#Half-carriage with regular bearings
#Rods
#Extruder
#Endstop
#Heated Bed
#Cable chain start, simplified
#Cable chain end, simplified
#Cable chain link, simplified
#18 mm bolt
#30 mm bolt
#Angle for holding X to Y axis
#Controller - power supply - borrow from [[Lyman Filament Extruder]]
#Controller - Arduino
#Controller - RAMPS
#Controller - LCD screen - reverse engineer from drawing?
#Controller - MOSFET
==Control Panel==
See more at [[3D Printer Control Panel]]
[[File:framev1902.png|100px]][[File:powersupply_v1904.png|100px]][[File:RAMPS14_v1904.png|100px]][[File:stepperdriver_v1904.png|100px]][[File:ssr_v1904.png|100px]][[File:smartcontroller_v1904.png|100px]][[File:gfci_v1904.png|100px]][[File:controlpanel_v1904.png|100px]][[File:controlpanel+frame_v1904.png|100px]][[File:controlpanel+panel_v1904.png|100px]][[File:controlpanelproper_v1904.png|100px]][[File:controlpanelwithmounts_v1904.png|100px]][[File:wirecover_v1904.png|100px]][[File:panelonly_v1904.png|100px]][[File:bentpanel_v1904.png|100px]][[File:Heatbed_wirelock.png|100px]][[File:finalcontrolpanel.png|100px]][[File:ontrolpanelseated.png|100px]]
[[File:D3DPlugInner.png|100px]]
[[File:D3DPlugCover.png|100px]]
<gallery perrow=6>
File:controlpanelwithmounts_v1904.png|'''Control Panel''' - FreeCAD -[[File:controlpanel_v1904.fcstd]].  Bent panel STL - [[File:Bentpanel_v1904.stl]]
File:powersupply_v1904.png|'''D3D v19.04 Power Supply''' - FreeCAD -[[File:powersupply_v1904.fcstd]]
File:RAMPS14_v1904.png|'''RAMPS 1.4''' - FreeCAD -[[File:RAMPS14_v1904.fcstd]]. Full detailed file - 4MB - [https://github.com/OpenSourceEcology/RAMPS_1.4/blob/master/RAMPS.fcstd]
File:stepperdriver_v1904.png|'''Stepper driver''' - FreeCAD -[[File:stepperdriver_v1904.fcstd]]. File for detailed LCD controller and endstop can be found at [https://grabcad.com/library/gadgets3d-starter-pack-ramps-1-4-elettronics-for-3d-printers-1]
File:ssr_v1904.png|'''Solid state relay''' - FreeCAD -[[File:ssr_v1904.fcstd]]. Source: [https://grabcad.com/library/ssr-40-da-1]. See [[Fotek SSR]]. Dimensions verified with Amazon source.
File:smartcontroller_v1904.png|'''Reprap Discount Smart Controller''' - FreeCAD -[[File:smartcontroller_v1904.fcstd]]. Source: [https://grabcad.com/library/full-graphic-smart-controller-1].
File:gfci_v1904.png|'''Ground Fault Connection Interrupt (GFCI) outlet''' - FreeCAD -[[File:gfci_v1904.fcstd]]. CAD source at McMaster Carr: [https://www.mcmaster.com/gfcis]. May not represent actual GFCI.
File:wirecover_v1904.png|'''Wire box cover.''' - FreeCAD -[[File:wireboxcover_v1904.fcstd]].
File:Heatbed_wirelock.png|'''Power cord wire clamp''' - FreeCAD -[[File:Heatbed wirelock.fcstd]].
File:D3DPlugInner.png|'''Inner part of D3D Electric Plug''' - FreeCAD [[File:D3DPlugInner.fcstd]]. STL - [[File:D3DPlugInner.stl]]
File:D3DPlugCover.png|'''Outer cover of D3D Electric Plug''' - FreeCAD [[File:D3DPlugCover.fcstd]]. STL file is scaled to 105% already - [[File:D3DPlugCover.stl]]
</gallery>
==Heatbed==
[[File:framev1902.png|100px]][[File:heatbed_snapbuckle.png|100px]][[File:heatbed1_body1904.png|100px]][[File:heatbed_perf1_body1904.png|100px]][[File:heatbed_standoffs_body1904.png|100px]][[File:heatbed_perforated.png|100px]][[File:heatbed_wirelock.png|100px]]
<gallery perrow=6>
File:finalprinter1902.png|'''D3D v19.02 Final Assembly''' - FreeCAD -[[File:D3Dfinalassemblyv1902.fcstd]]
File:heatbed_snapbuckle.png|'''Heatbed snap-buckle for mounting bed.''' - size:nullkb - FreeCAD -[[File:heatbed_snapbuckle1904.fcstd]]
File:heatbed_perforated.png|'''heatbed_body1904''' - FreeCAD - [[File:heatbed_body1904.fcstd]]. STL - [[File:heatbed_body1904.stl]]. 93% - 7.44"  - [[File:heatbed93.stl]]
File:heatbed_wirelock.png|'''Wire lock''' - FreeCAD - [[File:heatbed_wirelock.fcstd]].
</gallery>
==Frame==
[[File:framev1902.png|100px]][[File:spacer_v1914.png|100px]]
<gallery perrow=6>
File:finalprinter1902.png|'''D3D v19.02 Final Assembly''' - size:nullkb - FreeCAD -[[File:D3Dfinalassemblyv1902.fcstd]]
File:framev1902.png|'''12" Frame''' - size:nullkb - FreeCAD -[[File:frame1902.fcstd]]
File:spacer_v1914.png|'''Frame spacer''' - size:nullkb - FreeCAD -[[File:framespacer_v1904.fcstd]]
</gallery>
==Extruder==
[[File:nozzleassembly.png|100px]][[File:carriageintegratedbracket.png|100px]][[File:extruderspacer.png|100px]]
<gallery perrow=6>
File:oseextruder1902.png|OSE Extruder v19.02 - [[File:oseextruder1902.fcstd]]. Volcano version, tighter fit on carriage, auto Y alignment.
File:nozzleassembly.png|OSE Extruder nozzle assemby. Holds fan and sensor. [[File:nozzleassembly.fcstd]]. STL - [[File:nozzleassembly.stl]]
File:titanstockholder.jpg|Stock Titan Aero mount bracket. See [https://e3d-online.com/titan-motor-bracket]. Bracket - [https://www.thingiverse.com/thing:1477900/remixes] - STEP + STL. Check out drawings from E3D - [https://e3d-online.dozuki.com/c/Titan_Aero_Drawings_and_Models]. STEP of Bracket - [[File:Bracket.fcstd]]
File:titanwithmotor.png|Titan Aero with motor - [https://github.com/OpenSourceEcology/3D-Printer-Part-Library/blob/master/titanwithmotor.fcstd]
carriageintegratedbracket.png|Titan Aero mount top plate. [[File:brackettop.fcstd]]. STL - [[File:brackettop.stl]]
File:simplecarriage.png|Simplified carriage: [[File:Universal_axis_carriage_side.fcstd]]. (From [[D3D Part Library]])
File:8mmsensor.jpg|8 mm sensor. Download - [[File:8mmsensor.fcstd]]
File:5015blower.jpg|[[File:5015blower.fcstd]] '''5015 Blower'''
File:40x10fan.png|[[File:40x10fan.fcstd]] '''40x10mm fan'''
File:extruderspacer.png|[[File:extruderspacer.fcstd]] '''Extruder spacer.''' [[File:extruderspacer.stl]]
</gallery>


=Build Instructions=
=Build Instructions=

Revision as of 19:35, 15 July 2019

BOM Notes

edit

CAD

HintLightbulb.png Hint: Tasks: (1) Updating Y axis holding bracket including 3D printed Corner Fit. (2) New insulated bed. (3) 3D Printed Control Panel. (4) Offset cable chain start piece. Finalprinter1902.png


Printer

Design Rationale:

  • 0.26 diameter hole through frame (6.6 mm) and through Y mount to frame

Framev1902.pngZ1D3Dv1902.pngAxis half carriage.pngFrame+axes.pngFrame+axes+extruder.pngXy bracket.pngFinished v1902.pngRaisedbed.pngWithcablechain.pngEndstopholder2.pngCablechainbracket.pngXy bracket hole.pngLimitswitch.pngEndstop assy.pngE3dtitanbracket.pngFramebracket.pngXcable.pngYcable.pngFinalprinter1902.pngNewymountbracket1904.pngNewymountbracket2 1904.pngNewymountbracket3 1904.pngChainoffset.pngSecond cable holder.pngSpacer.png

Itemized:

  1. Frame
  2. Carriage
  3. Motor piece
  4. Idler piece
  5. Half-carriage with regular bearings
  6. Rods
  7. Extruder
  8. Endstop
  9. Heated Bed
  10. Cable chain start, simplified
  11. Cable chain end, simplified
  12. Cable chain link, simplified
  13. 18 mm bolt
  14. 30 mm bolt
  15. Angle for holding X to Y axis
  16. Controller - power supply - borrow from Lyman Filament Extruder
  17. Controller - Arduino
  18. Controller - RAMPS
  19. Controller - LCD screen - reverse engineer from drawing?
  20. Controller - MOSFET

Control Panel

See more at 3D Printer Control Panel

Framev1902.pngPowersupply v1904.pngRAMPS14 v1904.pngStepperdriver v1904.pngSsr v1904.pngSmartcontroller v1904.pngGfci v1904.pngControlpanel v1904.pngControlpanel+frame v1904.pngControlpanel+panel v1904.pngControlpanelproper v1904.pngControlpanelwithmounts v1904.pngWirecover v1904.pngPanelonly v1904.pngBentpanel v1904.pngHeatbed wirelock.pngFinalcontrolpanel.pngOntrolpanelseated.png D3DPlugInner.png D3DPlugCover.png

Heatbed

Framev1902.pngHeatbed snapbuckle.pngHeatbed1 body1904.pngHeatbed perf1 body1904.pngHeatbed standoffs body1904.pngHeatbed perforated.pngHeatbed wirelock.png

Frame

Framev1902.pngSpacer v1914.png

Extruder

Nozzleassembly.pngCarriageintegratedbracket.pngExtruderspacer.png

Build Instructions

edit


BOM

edit

Printed Parts

edit

Code

Printer Profile in Lulzbot Cura for OSE D3D v19.06

Links

Retrieved from "https://wiki.opensourceecology.org/index.php?title=D3D_v19.06&oldid=194465"