D3D v19.02

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Build

Working Doc

Build Sequence

Build sequence.
Build nozzle.
Build fan attachment.
Add sensor holder.

CAD - Part Library

Printer

D3D v19.02 Final Assembly - size:nullkb - FreeCAD -File:D3Dfinalassemblyv1902.fcstd
12" Frame - size:nullkb - FreeCAD -File:Frame1902.fcstd
Bracket for bonding frame together without welding. - FreeCAD -File:Framebracket.fcstd
Z1 axis - size:nullkb - FreeCAD -File:Z1D3Dv1902.fcstd
[10] Motor Side of Axis - 221k - FreeCAD -File:Universal axis motor side.fcstd. STL - File:Universal axis motor side.stl
Universal axis carriage: File:Universal axis carriage side.fcstd. STL - File:Universal axis carriage side.stl
Half carriage: File:Axis half carriage.fcstd. STL - File:Axis half carriage.stl
[10] Short Idler Side - 75k - FreeCAD - File:Universal Axis Idler Side short version.fcstd. STL - File:Universal Axis Idler Side short version.stl.
XY Bracket - FreeCAD - File:Xy bracket.fcstd. STL - File:Xy bracket.stl.
Cable Chain Main Link. File:Link.fcstd. STL - File:Link.stl
Beginning Cable Piece - File:D3dcablechain beginning.stl.
End Cable Piece - File:D3dcablechain end.fcstd. File:D3dcablechain end.stl.
Endstop holder. - File:Endstopholder2.fcstd. File:Endstopholder2.stl. See Open Source Endstop Holder
Generic limit switch. - File:Limitswitch.fcstd. Source: [1]
Endstop holder assembly. - File:Endstop assy.fcstd.
Y Cable Chain Mounting Bracket. - File:Cablechainbracket.fcstd. File:Cablechainbracket.stl.
E3D Titan Bracket. - File:E3dtitanbracket.fcstd. File:E3dtitanbracket.stl.Source - [2]
LFX_24V Power Supply - size:nullkb - FreeCAD -File:LFX 24V Power Supply.fcstd

Itemized:

Frame
Carriage
Motor piece
Idler piece
Half-carriage with regular bearings
Rods
Extruder
Endstop
Heated Bed
Cable chain start, simplified
Cable chain end, simplified
Cable chain link, simplified
18 mm bolt
30 mm bolt
Angle for holding X to Y axis
Controller - power supply - borrow from Lyman Filament Extruder
Controller - Arduino
Controller - RAMPS
Controller - LCD screen - reverse engineer from drawing?
Controller - MOSFET

Extruder

OSE Extruder v19.02 - File:Oseextruder1902.fcstd. Volcano version, tighter fit on carriage, auto Y alignment.
OSE Extruder nozzle assemby. Holds fan and sensor. File:Nozzleassembly.fcstd. STL - File:Nozzleassembly.stl
Stock Titan Aero mount bracket. See [3]. Bracket - [4] - STEP + STL. Check out drawings from E3D - [5]. STEP of Bracket - File:Bracket.fcstd
Titan Aero with motor - [6]
Titan Aero mount top plate. File:Brackettop.fcstd. STL - File:Brackettop.stl
Simplified carriage: File:Universal axis carriage side.fcstd. (From D3D Part Library)
8 mm sensor. Download - File:8mmsensor.fcstd
File:5015blower.fcstd 5015 Blower
File:40x10fan.fcstd 40x10mm fan

Itemized Part Library

Titan Aero with Volcano
Carriage
Rods
Titan Aero Bracket
Print Cooling Fan
Print Cooling Fan Holde
Height Sensor, 8 mm sensing distance
Height Sensor Holder
Fan duct
Screws for mounting Titan Aero Bracket
Cable Chain
Stepper Wire. Use Flamingo Workbench to create wires as pipes.

Code

Marling - File:Marlin v1902.zip. Change log: endstop_reversing was reversed on X and Y compared to former versions, where we now use default after going to plain endstop, and not the endstop breakout board.
0.8 nozzle with Volcano - File:Cura1902.ini
Note - turning on Spiral in Expert Configuration provides beautiful results

BOM

Change Log

Main change - Titan Aero with Volcano heater block.
Develop auto-parallel of two Y axes
Determine if 24V has visible performance improvement.
Does the Volcano heater block use the same heater as the standard E3D version? Docs - [7]. Yes:
Heater sourcing - [8]

Links

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