D3D v19.02
Change Log
- Main change - Titan Aero with Volcano heater block. Volcano allows for the overslung design.
- Introduced Y Axis Auto-parallel
- Introduced overslung extruder as the standard option for easy serviceability, and future inclusion of High Temperature Heated Enclosure This means that the extruder is riding on top of the carriage, not below it. This also provides increased print volume by increasing Z.
- Determine if 24V has visible performance improvement.
- Does the Volcano heater block use the same heater as the standard E3D version? Docs - [7]. Yes:
- Heater sourcing - [8]
Build
Working Doc
Build Sequence
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Build sequence.
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Build nozzle.
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Build fan attachment.
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Add sensor holder.
CAD - Part Library
Printer
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D3D v19.02 Final Assembly - size:nullkb - FreeCAD -File:D3Dfinalassemblyv1902.fcstd
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12" Frame - size:nullkb - FreeCAD -File:Frame1902.fcstd
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Bracket for bonding frame together without welding. - FreeCAD -File:Framebracket.fcstd. STL - File:Framebracket.stl
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Z1 axis - size:nullkb - FreeCAD -File:Z1D3Dv1902.fcstd
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[10] Motor Side of Axis - 221k - FreeCAD -File:Universal axis motor side.fcstd. STL - File:Universal axis motor side.stl
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Universal axis carriage: File:Universal axis carriage side.fcstd. STL - File:Universal axis carriage side.stl
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Half carriage: File:Axis half carriage.fcstd. STL - File:Axis half carriage.stl
- Error creating thumbnail: File missing[10] Short Idler Side - 75k - FreeCAD - File:Universal Axis Idler Side short version.fcstd. STL - File:Universal Axis Idler Side short version.stl.
- Error creating thumbnail: File missingX cable chain - FreeCAD - File:X cable chain.fcstd.
- Error creating thumbnail: File missingY cable chain - FreeCAD - File:Y cable chain.fcstd.
- Error creating thumbnail: File missingCable chain bracket - FreeCAD - File:Cable chain bracket.fcstd.
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XY Bracket - FreeCAD - File:Xy bracket.fcstd. STL - File:Xy bracket.stl.
- Error creating thumbnail: File missingCable Chain Main Link. File:Link.fcstd. STL - File:Link.stl
- Error creating thumbnail: File missingBeginning Cable Piece - File:D3dcablechain beginning.stl.
- Error creating thumbnail: File missingEnd Cable Piece - File:D3dcablechain end.fcstd. File:D3dcablechain end.stl.
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Endstop holder. - File:Endstopholder2.fcstd. File:Endstopholder2.stl. See Open Source Endstop Holder
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Generic limit switch. - File:Limitswitch.fcstd. Source: [1]
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Endstop holder assembly. - File:Endstop assy.fcstd.
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Y Cable Chain Mounting Bracket. - File:Cablechainbracket.fcstd. File:Cablechainbracket.stl.
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E3D Titan Bracket. - File:E3dtitanbracket.fcstd. File:E3dtitanbracket.stl.Source - [2]
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LFX_24V Power Supply - size:nullkb - FreeCAD -File:LFX 24V Power Supply.fcstd
Itemized:
- Frame
- Carriage
- Motor piece
- Idler piece
- Half-carriage with regular bearings
- Rods
- Extruder
- Endstop
- Heated Bed
- Cable chain start, simplified
- Cable chain end, simplified
- Cable chain link, simplified
- 18 mm bolt
- 30 mm bolt
- Angle for holding X to Y axis
- Controller - power supply - borrow from Lyman Filament Extruder
- Controller - Arduino
- Controller - RAMPS
- Controller - LCD screen - reverse engineer from drawing?
- Controller - MOSFET
Extruder
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OSE Extruder v19.02 - File:Oseextruder1902.fcstd. Volcano version, tighter fit on carriage, auto Y alignment.
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OSE Extruder nozzle assemby. Holds fan and sensor. File:Nozzleassembly.fcstd. STL - File:Nozzleassembly.stl
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Stock Titan Aero mount bracket. See [3]. Bracket - [4] - STEP + STL. Check out drawings from E3D - [5]. STEP of Bracket - File:Bracket.fcstd
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Titan Aero with motor - [6]
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Titan Aero mount top plate. File:Brackettop.fcstd. STL - File:Brackettop.stl
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Simplified carriage: File:Universal axis carriage side.fcstd. (From D3D Part Library)
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8 mm sensor. Download - File:8mmsensor.fcstd
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File:5015blower.fcstd 5015 Blower
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File:40x10fan.fcstd 40x10mm fan
Itemized Part Library
- Titan Aero with Volcano
- Carriage
- Rods
- Titan Aero Bracket
- Print Cooling Fan
- Print Cooling Fan Holde
- Height Sensor, 8 mm sensing distance
- Height Sensor Holder
- Fan duct
- Screws for mounting Titan Aero Bracket
- Cable Chain
- Stepper Wire. Use Flamingo Workbench to create wires as pipes.
Code
- Marlin - File:Marlin v1902.zip. Change log: endstop_reversing was reversed on X and Y compared to former versions, where we now use default after going to plain endstop, and not the endstop breakout board.
- 0.8 nozzle with Volcano - File:Cura1902.ini
- Note - turning on Spiral in Expert Configuration provides beautiful results
BOM
- 22 ga ferrules - [9]
- 14 ga ferrules
Links
- Production engineering development - 3D Printer Production Engineering
- 3D Printer Genealogy
- 3D Printer Build Manual
- 3D Printer User Manual
- Next - D3D v19.04