D3D v19.06

BOM Notes

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CAD

Hint: Tasks: (1) Updating Y axis holding bracket including 3D printed Corner Fit. (2) New insulated bed. (3) 3D Printed Control Panel. (4) Offset cable chain start piece.

Printer

Design Rationale:

• 0.26 diameter hole through frame (6.6 mm) and through Y mount to frame

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  D3D v19.02 Final Assembly - size:nullkb - FreeCAD -File:D3Dfinalassemblyv1902.fcstd

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  12" Frame - size:nullkb - FreeCAD -File:Frame1902.fcstd

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  Bracket for bonding frame together without welding. - FreeCAD -File:Framebracket.fcstd. STL - File:Framebracket.stl

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  Z1 axis - size:nullkb - FreeCAD -File:Z1D3Dv1902.fcstd

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  [10] Motor Side of Axis - 221k - FreeCAD -File:Universal axis motor side.fcstd. STL - File:Universal axis motor side.stl

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  Universal axis carriage: File:Universal axis carriage side.fcstd. STL - File:Universal axis carriage side.stl

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  Half carriage: File:Axis half carriage.fcstd. STL - File:Axis half carriage.stl

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  [10] Short Idler Side - 75k - FreeCAD - File:Universal Axis Idler Side short version.fcstd. STL - File:Universal Axis Idler Side short version.stl.

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  X cable chain - FreeCAD - File:X cable chain.fcstd.

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  Y cable chain - FreeCAD - File:Y cable chain.fcstd.

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  Y Cable Chain Mounting Bracket. - FreeCAD - File:Cable chain bracket.fcstd. STL - File:Cablechainbracket.stl.

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  XY Bracket - FreeCAD - File:Xy bracket.fcstd. STL - File:Xy bracket.stl.

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  Cable Chain Main Link. Note that FreeCAD file is simplified. No FreeCAD source exists outside of STL.. File:Link.fcstd. STL - File:Link.stl

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  Beginning Cable Piece - File:D3dcablechain beginning.stl.

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  End Cable Piece - File:D3dcablechain end.fcstd. File:D3dcablechain end.stl.

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  Offset Cable Chain Piece - File:Offsetcablechain.fcstd. File:Offsetcablechain.stl.

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  Endstop holder. - File:Endstopholder2.fcstd. File:Endstopholder2.stl. See Open Source Endstop Holder

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  Generic limit switch. - File:Limitswitch.fcstd. Source: [1]

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  Endstop holder assembly. - File:Endstop assy.fcstd.

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  Second cablechain holder. - File:Secondcableholder.fcstd. File:Secondcableholder.stl.

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  Spacer. - File:Spacer.fcstd. File:Spacer.stl. 8 for 1 machine - File:8spacers.stl.

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  E3D Titan Bracket. - File:E3dtitanbracket.fcstd. File:E3dtitanbracket.stl.Source - [2]

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  LFX_24V Power Supply - size:nullkb - FreeCAD -File:LFX 24V Power Supply.fcstd

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  Spool Holder. File: File:Spoolholder.stl Link for more types of these joints - [3]

Itemized:

1. Frame
2. Carriage
3. Motor piece
4. Idler piece
5. Half-carriage with regular bearings
6. Rods
7. Extruder
8. Endstop
9. Heated Bed
10. Cable chain start, simplified
11. Cable chain end, simplified
12. Cable chain link, simplified
13. 18 mm bolt
14. 30 mm bolt
15. Angle for holding X to Y axis
16. Controller - power supply - borrow from Lyman Filament Extruder
17. Controller - Arduino
18. Controller - RAMPS
19. Controller - LCD screen - reverse engineer from drawing?
20. Controller - MOSFET

Control Panel

See more at 3D Printer Control Panel

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  Control Panel - FreeCAD -File:Controlpanel v1904.fcstd. Bent panel STL - File:Bentpanel v1904.stl

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  D3D v19.04 Power Supply - FreeCAD -File:Powersupply v1904.fcstd

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  RAMPS 1.4 - FreeCAD -File:RAMPS14 v1904.fcstd. Full detailed file - 4MB - [4]

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  Stepper driver - FreeCAD -File:Stepperdriver v1904.fcstd. File for detailed LCD controller and endstop can be found at [5]

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  Solid state relay - FreeCAD -File:Ssr v1904.fcstd. Source: [6]. See Fotek SSR. Dimensions verified with Amazon source.

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  Reprap Discount Smart Controller - FreeCAD -File:Smartcontroller v1904.fcstd. Source: [7].

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  Ground Fault Connection Interrupt (GFCI) outlet - FreeCAD -File:Gfci v1904.fcstd. CAD source at McMaster Carr: [8]. May not represent actual GFCI.

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  Wire box cover. - FreeCAD -File:Wireboxcover v1904.fcstd.

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  Power cord wire clamp - FreeCAD -File:Heatbed wirelock.fcstd.

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  Inner part of D3D Electric Plug - FreeCAD File:D3DPlugInner.fcstd. STL - File:D3DPlugInner.stl

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  Outer cover of D3D Electric Plug - FreeCAD File:D3DPlugCover.fcstd. STL file is scaled to 105% already - File:D3DPlugCover.stl

Heatbed

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  D3D v19.02 Final Assembly - FreeCAD -File:D3Dfinalassemblyv1902.fcstd

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  Heatbed snap-buckle for mounting bed. - size:nullkb - FreeCAD -File:Heatbed snapbuckle1904.fcstd

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  heatbed_body1904 - FreeCAD - File:Heatbed body1904.fcstd. STL - File:Heatbed body1904.stl. 93% - 7.44" - File:Heatbed93.stl

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  Wire lock - FreeCAD - File:Heatbed wirelock.fcstd.

Frame

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  D3D v19.02 Final Assembly - size:nullkb - FreeCAD -File:D3Dfinalassemblyv1902.fcstd

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  12" Frame - size:nullkb - FreeCAD -File:Frame1902.fcstd

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  Frame spacer - size:nullkb - FreeCAD -File:Framespacer v1904.fcstd

Extruder

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  OSE Extruder v19.02 - File:Oseextruder1902.fcstd. Volcano version, tighter fit on carriage, auto Y alignment.

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  OSE Extruder nozzle assemby. Holds fan and sensor. File:Nozzleassembly.fcstd. STL - File:Nozzleassembly.stl

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  Stock Titan Aero mount bracket. See [9]. Bracket - [10] - STEP + STL. Check out drawings from E3D - [11]. STEP of Bracket - File:Bracket.fcstd

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  Titan Aero with motor - [12]

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  Titan Aero mount top plate. File:Brackettop.fcstd. STL - File:Brackettop.stl

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  Simplified carriage: File:Universal axis carriage side.fcstd. (From D3D Part Library)

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  8 mm sensor. Download - File:8mmsensor.fcstd

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  File:5015blower.fcstd 5015 Blower

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  File:40x10fan.fcstd 40x10mm fan

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  File:Extruderspacer.fcstd Extruder spacer. File:Extruderspacer.stl

Build Instructions

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BOM

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Printed Parts

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Code

Printer Profile in Lulzbot Cura for OSE D3D v19.06

• File:D3dv1906 08.ini

• File:V1906-4-08.ini - printer 4. 0.8 mm nozzle.

• File:D3dv1906 10.ini

Links

• D3D v19.04 - full CAD library for the printer