D3D v19.02: Difference between revisions

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=Change Log=
*Main change - Titan Aero with Volcano heater block. Volcano allows for the overslung design.
*'''Introduced [[Y Axis Auto-parallel]]'''
*'''Introduced overslung extruder as the standard option for easy serviceability, and future inclusion of [[High Temperature Heated Enclosure]]''' This means that the extruder is riding on top of the carriage, not below it. This also provides increased print volume by increasing Z.
*Determine if 24V has visible performance improvement.
*Does the Volcano heater block use the same heater as the standard E3D version? Docs - [https://e3d-online.com/volcano-upgrade-kit]. Yes:
*Heater sourcing - [https://e3d-online.com/standard-heater-cartridge]
[[File:heater.png]]
=Build=
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10215700293597516&width=500" width="500" height="396" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>
=Working Doc=
=Working Doc=
<html><iframe src="https://docs.google.com/presentation/d/e/2PACX-1vQHgf20bvZPtREJvxDI4ti5NnRYWqp_rAe-C96c8e7rx92Y2Vp070u7ecTvk2lGNYpZfGOsJ4xumT0H/embed?start=false&loop=false&delayms=3000" frameborder="0" width="480" height="389" allowfullscreen="true" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe></html>
<html><iframe src="https://docs.google.com/presentation/d/e/2PACX-1vQHgf20bvZPtREJvxDI4ti5NnRYWqp_rAe-C96c8e7rx92Y2Vp070u7ecTvk2lGNYpZfGOsJ4xumT0H/embed?start=false&loop=false&delayms=3000" frameborder="0" width="480" height="389" allowfullscreen="true" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe></html>
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[https://docs.google.com/presentation/d/1K2kA5FGW7x2iOsqGkuGOb9j-WnoRDWWtIQQ40nMo9rM/edit#slide=id.g45ed589c64_0_0 edit]
[https://docs.google.com/presentation/d/1K2kA5FGW7x2iOsqGkuGOb9j-WnoRDWWtIQQ40nMo9rM/edit#slide=id.g45ed589c64_0_0 edit]


=Part Library=
=Build Sequence=
[[File:40x10fan.png|100px]]
<gallery perrow=6>
<gallery perrow=6>


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File:sensorattach.png|Add sensor holder.
File:sensorattach.png|Add sensor holder.


</gallery>
=CAD - Part Library=
==Printer==
[[File:framev1902.png|100px]][[File:z1D3Dv1902.png|100px]][[File:axis_half_carriage.png|100px]][[File:frame+axes.png|100px]][[File:frame+axes+extruder.png|100px]][[File:xy_bracket.png|100px]][[File:finished_v1902.png|100px]][[File:raisedbed.png|100px]][[File:withcablechain.png|100px]][[File:endstopholder2.png|100px]][[File:cablechainbracket.png|100px]][[File:xy_bracket_hole.png|100px]][[File:limitswitch.png|100px]][[File:endstop_assy.png|100px]][[File:e3dtitanbracket.png|100px]][[File:framebracket.png|100px]][[File:xcable.png|100px]][[File:ycable.png|100px]][[File:finalprinter1902.png|100px]]
<gallery perrow=6>
File:finalprinter1902.png|'''D3D v19.02 Final Assembly''' - size:nullkb - FreeCAD -[[File:D3Dfinalassemblyv1902.fcstd]]
File:framev1902.png|'''12" Frame''' - size:nullkb - FreeCAD -[[File:frame1902.fcstd]]
File:framebracket.png|'''Bracket for bonding frame together without welding.''' - FreeCAD -[[File:framebracket.fcstd]]. STL - [[File:framebracket.stl]]
File:z1D3Dv1902.png|'''Z1 axis''' - size:nullkb - FreeCAD -[[File:z1D3Dv1902.fcstd]]
File:Motorside.jpg|[[File:check.png]]'''[10] Motor Side of Axis''' - 221k - FreeCAD -[[File:Universal_axis_motor_side.fcstd]]. STL - [[File:Universal axis motor side.stl]]
File:simplecarriage.png|Universal axis carriage: [[File:Universal_axis_carriage_side.fcstd]]. STL - [[File:Universal_axis_carriage_side.stl]]
File:axis_half_carriage.png|Half carriage: [[File:axis_half_carriage.fcstd]]. STL - [[File:axis_half_carriage.stl]]
File:idlershort.jpg|[[File:check.png]]'''[10] Short Idler Side''' - 75k - FreeCAD - [[File:Universal_Axis_Idler_Side_short_version.fcstd]]. STL - [[File:Universal_Axis_Idler_Side_short_version.stl]].
File:xcable.png|[[File:check.png]]'''X cable chain'''  - FreeCAD - [[File:x_cable_chain.fcstd]].
File:ycable.png|[[File:check.png]]'''Y cable chain'''  - FreeCAD - [[File:y_cable_chain.fcstd]].
File:cablechainbracket.png|[[File:check.png]]'''Cable chain bracket'''  - FreeCAD - [[File:cable_chain_bracket.fcstd]].
File:xy_bracket_hole.png|'''XY Bracket''' - FreeCAD - [[File:xy_bracket.fcstd]]. STL - [[File:xy_bracket.stl]].
file:link.jpg|[[File:check.png]]'''Cable Chain Main Link'''. [[File:link.fcstd]]. STL - [[File:link.stl]]
File:chain.jpg|[[File:check.png]]'''Beginning Cable Piece'''  - [[File:D3dcablechain_beginning.stl]].
File:chain.jpg|[[File:check.png]]'''End Cable Piece'''  - [[File:d3dcablechain_end.fcstd]]. [[File:D3dcablechain_end.stl]].
File:endstopholder2.png|'''Endstop holder.'''  - [[File:endstopholder2.fcstd]]. [[File:endstopholder2.stl]]. See [[Open Source Endstop Holder]]
File:limitswitch.png|'''Generic limit switch.'''  - [[File:limitswitch.fcstd]]. Source: [https://grabcad.com/library/generic-mechanical-endstop-1]
File:endstop_assy.png|'''Endstop holder assembly.'''  - [[File:endstop_assy.fcstd]].
File:cablechainbracket.png|'''Y Cable Chain Mounting Bracket.'''  - [[File:cablechainbracket.fcstd]]. [[File:cablechainbracket.stl]].
File:e3dtitanbracket.png|'''E3D Titan Bracket.'''  - [[File:e3dtitanbracket.fcstd]]. [[File:e3dtitanbracket.stl]].Source - [https://www.thingiverse.com/thing:1477900/#made]
File:Letour 24V power supplyIMG.png|'''LFX_24V Power Supply''' - size:nullkb - FreeCAD -[[File:LFX 24V Power Supply.fcstd]]
</gallery>
Itemized:
#Frame
#Carriage
#Motor piece
#Idler piece
#Half-carriage with regular bearings
#Rods
#Extruder
#Endstop
#Heated Bed
#Cable chain start, simplified
#Cable chain end, simplified
#Cable chain link, simplified
#18 mm bolt
#30 mm bolt
#Angle for holding X to Y axis
#Controller - power supply - borrow from [[Lyman Filament Extruder]]
#Controller - Arduino
#Controller - RAMPS
#Controller - LCD screen - reverse engineer from drawing?
#Controller - MOSFET
==Extruder==
[[File:nozzleassembly.png|100px]]
<gallery perrow=6>




File:oseextruder1902.png|OSE Extruder v19.02 - [[File:oseextruder1902.fcstd]]. Volcano version, tighter fit on carriage, auto Y alignment.
File:oseextruder1902.png|OSE Extruder v19.02 - [[File:oseextruder1902.fcstd]]. Volcano version, tighter fit on carriage, auto Y alignment.
File:nozzleassembly.png|OSE Extruder nozzle assemby. Holds fan and sensor. [[File:nozzleassembly.fcstd]]. STL - [[File:nozzleassembly.stl]]


File:titanstockholder.jpg|Stock Titan Aero mount bracket. See [https://e3d-online.com/titan-motor-bracket]. Bracket - [https://www.thingiverse.com/thing:1477900/remixes] - STEP + STL. Check out drawings from E3D - [https://e3d-online.dozuki.com/c/Titan_Aero_Drawings_and_Models]. STEP of Bracket - [[File:Bracket.fcstd]]
File:titanstockholder.jpg|Stock Titan Aero mount bracket. See [https://e3d-online.com/titan-motor-bracket]. Bracket - [https://www.thingiverse.com/thing:1477900/remixes] - STEP + STL. Check out drawings from E3D - [https://e3d-online.dozuki.com/c/Titan_Aero_Drawings_and_Models]. STEP of Bracket - [[File:Bracket.fcstd]]
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File:titanwithmotor.png|Titan Aero with motor - [https://github.com/OpenSourceEcology/3D-Printer-Part-Library/blob/master/titanwithmotor.fcstd]  
File:titanwithmotor.png|Titan Aero with motor - [https://github.com/OpenSourceEcology/3D-Printer-Part-Library/blob/master/titanwithmotor.fcstd]  


File:opposingbracket.png|Titan Aero mount top plate. [[File:brackettop.fcstd]].
File:opposingbracket.png|Titan Aero mount top plate. [[File:brackettop.fcstd]]. STL - [[File:brackettop.stl]]


File:simplecarriage.png|Simplified carriage: [[File:Universal_axis_carriage_side.fcstd]]. (From [[D3D Part Library]])
File:simplecarriage.png|Simplified carriage: [[File:Universal_axis_carriage_side.fcstd]]. (From [[D3D Part Library]])
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*Stepper Wire. Use [[Flamingo Workbench]] to create wires as pipes.
*Stepper Wire. Use [[Flamingo Workbench]] to create wires as pipes.


=Change Log=
=Code=
*Main change - Titan Aero with Volcano heater block.
*Marlin - [[File:Marlin_v1902.zip]]. Change log: endstop_reversing was reversed on X and Y compared to former versions, where we now use default after going to plain endstop, and not the endstop breakout board.
*Develop auto-parallel of two Y axes
*0.8 nozzle with Volcano - [[File:cura1902.ini]]
*Determine if 24V has visible performance improvement.
*Note - turning on Spiral in Expert Configuration provides beautiful results
*Does the Volcano heater block use the same heater as the standard E3D version? Docs - [https://e3d-online.com/volcano-upgrade-kit]. Yes:
 
*Heater sourcing - [https://e3d-online.com/standard-heater-cartridge]
=BOM=
[[File:heater.png]]
*22 ga ferrules - [https://www.ebay.com/itm/500-WHITE-INSULATED-FERRULE-22-AWG-10-MM-LONG-BARREL/292603655700?_trkparms=aid%3D222007%26algo%3DSIM.MBE%26ao%3D1%26asc%3D20131003132420%26meid%3D4452cc99e34d4396b638482074910e20%26pid%3D100005%26rk%3D1%26rkt%3D3%26sd%3D292594274950%26itm%3D292603655700&_trksid=p2047675.c100005.m1851]
*14 ga ferrules
 
=Links=
*'''Production engineering development - [[3D Printer Production Engineering]]'''
*[[3D Printer Genealogy]]
*[[3D Printer Build Manual]]
*[[3D Printer User Manual]]
*Next - [[D3D v19.04]]

Latest revision as of 17:06, 2 September 2019

Change Log

  • Main change - Titan Aero with Volcano heater block. Volcano allows for the overslung design.
  • Introduced Y Axis Auto-parallel
  • Introduced overslung extruder as the standard option for easy serviceability, and future inclusion of High Temperature Heated Enclosure This means that the extruder is riding on top of the carriage, not below it. This also provides increased print volume by increasing Z.
  • Determine if 24V has visible performance improvement.
  • Does the Volcano heater block use the same heater as the standard E3D version? Docs - [7]. Yes:
  • Heater sourcing - [8]

Heater.png

Build

Working Doc

edit

Build Sequence

  • Build sequence.

    Build sequence.

  • Build nozzle.

    Build nozzle.

  • Build fan attachment.

    Build fan attachment.

  • Add sensor holder.

    Add sensor holder.

CAD - Part Library

Printer

Framev1902.pngZ1D3Dv1902.pngAxis half carriage.pngFrame+axes.pngFrame+axes+extruder.pngXy bracket.pngFinished v1902.pngRaisedbed.pngWithcablechain.pngEndstopholder2.pngCablechainbracket.pngXy bracket hole.pngLimitswitch.pngEndstop assy.pngE3dtitanbracket.pngFramebracket.pngXcable.pngYcable.pngFinalprinter1902.png


Itemized:

  1. Frame
  2. Carriage
  3. Motor piece
  4. Idler piece
  5. Half-carriage with regular bearings
  6. Rods
  7. Extruder
  8. Endstop
  9. Heated Bed
  10. Cable chain start, simplified
  11. Cable chain end, simplified
  12. Cable chain link, simplified
  13. 18 mm bolt
  14. 30 mm bolt
  15. Angle for holding X to Y axis
  16. Controller - power supply - borrow from Lyman Filament Extruder
  17. Controller - Arduino
  18. Controller - RAMPS
  19. Controller - LCD screen - reverse engineer from drawing?
  20. Controller - MOSFET

Extruder

Nozzleassembly.png

Itemized Part Library

  • Titan Aero with Volcano
  • Carriage
  • Rods
  • Titan Aero Bracket
  • Print Cooling Fan
  • Print Cooling Fan Holde
  • Height Sensor, 8 mm sensing distance
  • Height Sensor Holder
  • Fan duct
  • Screws for mounting Titan Aero Bracket
  • Cable Chain
  • Stepper Wire. Use Flamingo Workbench to create wires as pipes.

Code

  • Marlin - File:Marlin v1902.zip. Change log: endstop_reversing was reversed on X and Y compared to former versions, where we now use default after going to plain endstop, and not the endstop breakout board.
  • 0.8 nozzle with Volcano - File:Cura1902.ini
  • Note - turning on Spiral in Expert Configuration provides beautiful results

BOM

  • 22 ga ferrules - [9]
  • 14 ga ferrules

Links

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