Steam Engine Bill of Materials: Difference between revisions

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{{Category=Steam Engine}}
{{ToolTemplate|ToolName=Steam Engine}}
{{ToolTemplate|ToolName=Steam Engine}}


QTY Description Price Location
'''Standard Table Layout'''
*1 Cylinder 38.03 [http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/45.htm]
 
*1 Piston 3" x 5/8" Cold rolled Steel 9.97 [http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/13.htm]
{| cellpadding="6" cellspacing="0" border="1"
*1 Shaft 1" 13.01 [http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/13.htm]
! PART NAME
*2 Plate 1/2"x6"x6" 17.71 [http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/4.htm]
! QTY
*1 Flywheel 8"x2.5" Cold Rolled Steel 74.3 [http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/13.htm]
! PURPOSE
*1 Eccentric 4.5" x .5" Cold rolled 13.95 [http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/13.htm]
! COST
*2 .5" Dia Pin 1.75" Long 6.29 [http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/13.htm]
! SOURCE
*1 Lower Connecting rod 5/8"x1"x6" 9.91 [http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/11.htm]
|-
*4 3/4"x1.5' Threaded Rod 14.64 [http://www.grainger.com/Grainger/items/2GRR4?cm_mmc=Google%20Base-_-Fasteners-_-Bolts-_-2GRR4]
!
* Baseplate TBD
|
* Stuffing Box TBD
|
*1 6' Sch 80 Steam Pipe 43.7 [http://www.amazon.com/dp/B001NPLLW2/ref=sr_1_3?ie=UTF8&m=AH1JDG368QYFS]
|
|
|}
 
TBD:  Convert the information below into the table format above.<br>
Part Name can be linked to it's specification page (if one exists).<br>


'''TOTAL 241.51'''
 
'''Bump Valve Engine Design''' ([[Steam Engine Design]])
 
{| border="1"
|-
!QTY
!Name
!Dimensions
!Fabrication/Specification
!Price
!Location
|-
|1
|'''Cylinder Liner'''
|4" Bore, 4.25" O.D., Cast Iron, 6" long (no. 2001SB)
|[[Steam Engine Specifications/Cylinder Liner]]
|79.23
|[http://www.advancedsleeve.com/2010_ASC_Catalog.pdf]
|-
|1
|'''Cylinder Case'''
|4.25 I.D, 4.75" O.D., Cast Iron, 6" long
|[[Steam Engine Build/Cylinder Case]]
|
|
|-
|2
|'''Cylinder Flanges'''
|4.75 I.D, 5.75" O.D., 0.5" thick, Cold rolled steel, 6" long
|[[Steam Engine Build/Cylinder Case]]
|197.15 for 16"
|[http://www.mcmaster.com/#iron-tubing/=cmbrsc]
|-
|1
|'''Piston'''
|2" x 4" OD Cast Iron Steel
|[[Steam Engine Build/Piston Head]]
|
|[http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/13.htm]
|-
|2
|'''Piston Rings'''
|4" O.D. Cast Iron (no. 844-E251X), 5/64" wide (0.078")
|[[Steam Engine Specifications/Piston Rings]]
|4.75 ea.
|[http://www.jegs.com/p/Sealed-Power/Federal-Mogul-OE-Quality-Piston-Rings/746913/10002/-1]
|-
|2
|'''Bump Valve Pin'''
|1.23" OD
|[[Steam Engine Build/Bump Valve Pin]]
|
|
|-
|1
|'''Piston Connecting Rod'''
|5/8"x1"x6"
|[[Steam Engine Build/Piston Connector Rod]]
|9.91
|[http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/11.htm]
|-
|1
|'''Connector Rod Bearings'''
|1" bore, 1/2" wide, 52mm OD (2.047"), sealed
|[[Steam Engine Specifications/Connector Rod Bearings]]
|3.90
|[http://www.thebigbearingstore.com/servlet/the-446/6205-dsh-2RS-1-Radial-Ball/Detail]
|-
|1
|'''Cylinder Valve Seats'''
|(complex)
|[[Steam Engine Build/Cylinder Valve Seats]]
|
|
|-
|2
|'''Cylinder End Cap Bolts'''
|Half inch dia.
|[[Steam Engine Specifications/Nuts and Bolts]]
|
|
|-
|1
|'''Valve Cover'''
|(complex)
|[[Steam Engine Build/Valve Cover]]
|
|
|-
|2
|'''Valve Spring Bolts'''
|Half inch dia
|[[Steam Engine Specifications/Nuts and Bolts]]
|
|
|-
|2
|'''Valve Springs'''
|O.D. is 1.230", I.D. is 0.876", Load: 162lbs  at 1.475"
|[[Steam Engine Specifications/Valve Springs]]
|2.87 ea.
|[http://www.jegs.com/i/Comp+Cams/249/980-16/10002/-1]
|-
|2
|'''Bump Valves'''
|1.23" dia
|[[Steam Engine Build/Valve]]
|
|
|-
|2
|'''Cylinder Mounting Bracket'''
|(complex)
|[[Steam Engine Build/Cylinder Mounting Bracket]]
|
|
|-
|1
|'''Oil Dribbler'''
|
|[[Steam Engine Build/Oil Dribbler]]
|
|
|-
|4
|'''Exhaust Plenum'''
|(complex)
|[[Steam Engine Build/Exhaust Plenum]]
|
|
|-
|}
 
'''Crankshaft''' ([[Steam Engine Crank]])
 
{| border="1"
|-
!QTY
!Name
!Dimensions
!Fabrication/Specification
!Price
!Location
|-
|2
|'''Shaft'''
|1" dia
|[[Steam Engine Build/Shaft]]
|13.01
|[http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/13.htm]
|-
|-
|1
|'''Flywheel'''
|45 lb. weight plate, 2" hole
|[[Steam Engine Specifications/Flywheel]]
|45.00
|[http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/13.htm]
|-
|2
|'''Crank Pin'''
|.5" Dia, 1.75" Long
|[[Steam Engine Build/Crank]]
|6.29
|[http://www.discountsteel.com/index.cfm/go/main.itemDisplay/itemID/13.htm]
|-
|2
|'''Crank Arm Counterweight'''
|
|[[Steam Engine Build/Crank]]
|
|
|-
|2
|'''Crank Arm'''
|.5" thick, TBD Long
|[[Steam Engine Build/Crank]]
|
|
|-
|2
|'''Pillow Block'''
|1" ID
|[[Steam Engine Specifications/Pillow Block Sources]]
|7.25
|[http://www.bearingsdirect.com/store/index.php?l=product_detail&p=1376]
|-
|2
|'''Pillow Block Support'''
|1" ID
|[[Steam Engine Specifications/Pillow Blocks]]
|
|
|-
|2
|'''Nylon Bushings'''
|1" ID, 0.25" wide
|[[Steam Engine Specifications/Bushing Sources]]
|
|[http://www.totalplastics.com/products/275]
|-
|}
 
'''Other Pieces'''
 
{| border="1"
|-
!QTY
!Name
!Dimensions
!Fabrication/Specification
!Price
!Location
|-
|1
|'''Steam Pipe''', (Cylinder Case Material)
|6' Sch 80
|[[Steam Engine Build/Cylinder Case]]
|43.7
|[http://www.amazon.com/dp/B001NPLLW2/ref=sr_1_3?ie=UTF8&m=AH1JDG368QYFS]
|-
|1
|'''Base Plate'''
|1" thick
|[[Steam Engine Build/Base Plate]]
|
|
|-
|1
|'''Crankshaft Enclosure'''
|sheet metal
|
|
|
|-
|2
|'''Optional Sensor Vent'''
|0.25" threaded nipple, 2" long
|[[Steam Engine Build/Optional Sensor Vent]]
|
|
|-
|Tube
|'''Thread Sealer'''
|
|[[High Temperature Thread Sealer]]
|
|
|-
|Gal
|'''Mineral Oil'''
|Engine lube
|
|14
|[http://www.google.com/products/catalog?hl=en&rlz=&q=mineral+oil&um=1&ie=UTF-8&tbm=shop&cid=17451421744772089907&sa=X&ei=vRPtTb3_DYe-0AHCyOC-AQ&ved=0CEoQ8wIwAQ]
|-
|}
 
 
'''TOTAL = ???'''


Alternatively Cast Iron Cylinder Material can be found http://www.mcmaster.com/#8929k18/=gnvh3 for 41.47 per cylinder
Alternatively Cast Iron Cylinder Material can be found http://www.mcmaster.com/#8929k18/=gnvh3 for 41.47 per cylinder
See also [[Steam Engine Bill of Materials/2009]].
[[Category:Steam Engine]]
[[Category:BOM]]

Latest revision as of 12:06, 21 June 2011

Main > Energy > Steam Engine


Steam Engine
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Steam Engine.png


Standard Table Layout

PART NAME QTY PURPOSE COST SOURCE

TBD: Convert the information below into the table format above.
Part Name can be linked to it's specification page (if one exists).


Bump Valve Engine Design (Steam Engine Design)

QTY Name Dimensions Fabrication/Specification Price Location
1 Cylinder Liner 4" Bore, 4.25" O.D., Cast Iron, 6" long (no. 2001SB) Steam Engine Specifications/Cylinder Liner 79.23 [1]
1 Cylinder Case 4.25 I.D, 4.75" O.D., Cast Iron, 6" long Steam Engine Build/Cylinder Case
2 Cylinder Flanges 4.75 I.D, 5.75" O.D., 0.5" thick, Cold rolled steel, 6" long Steam Engine Build/Cylinder Case 197.15 for 16" [2]
1 Piston 2" x 4" OD Cast Iron Steel Steam Engine Build/Piston Head [3]
2 Piston Rings 4" O.D. Cast Iron (no. 844-E251X), 5/64" wide (0.078") Steam Engine Specifications/Piston Rings 4.75 ea. [4]
2 Bump Valve Pin 1.23" OD Steam Engine Build/Bump Valve Pin
1 Piston Connecting Rod 5/8"x1"x6" Steam Engine Build/Piston Connector Rod 9.91 [5]
1 Connector Rod Bearings 1" bore, 1/2" wide, 52mm OD (2.047"), sealed Steam Engine Specifications/Connector Rod Bearings 3.90 [6]
1 Cylinder Valve Seats (complex) Steam Engine Build/Cylinder Valve Seats
2 Cylinder End Cap Bolts Half inch dia. Steam Engine Specifications/Nuts and Bolts
1 Valve Cover (complex) Steam Engine Build/Valve Cover
2 Valve Spring Bolts Half inch dia Steam Engine Specifications/Nuts and Bolts
2 Valve Springs O.D. is 1.230", I.D. is 0.876", Load: 162lbs at 1.475" Steam Engine Specifications/Valve Springs 2.87 ea. [7]
2 Bump Valves 1.23" dia Steam Engine Build/Valve
2 Cylinder Mounting Bracket (complex) Steam Engine Build/Cylinder Mounting Bracket
1 Oil Dribbler Steam Engine Build/Oil Dribbler
4 Exhaust Plenum (complex) Steam Engine Build/Exhaust Plenum

Crankshaft (Steam Engine Crank)

QTY Name Dimensions Fabrication/Specification Price Location
2 Shaft 1" dia Steam Engine Build/Shaft 13.01 [8]
1 Flywheel 45 lb. weight plate, 2" hole Steam Engine Specifications/Flywheel 45.00 [9]
2 Crank Pin .5" Dia, 1.75" Long Steam Engine Build/Crank 6.29 [10]
2 Crank Arm Counterweight Steam Engine Build/Crank
2 Crank Arm .5" thick, TBD Long Steam Engine Build/Crank
2 Pillow Block 1" ID Steam Engine Specifications/Pillow Block Sources 7.25 [11]
2 Pillow Block Support 1" ID Steam Engine Specifications/Pillow Blocks
2 Nylon Bushings 1" ID, 0.25" wide Steam Engine Specifications/Bushing Sources [12]

Other Pieces

QTY Name Dimensions Fabrication/Specification Price Location
1 Steam Pipe, (Cylinder Case Material) 6' Sch 80 Steam Engine Build/Cylinder Case 43.7 [13]
1 Base Plate 1" thick Steam Engine Build/Base Plate
1 Crankshaft Enclosure sheet metal
2 Optional Sensor Vent 0.25" threaded nipple, 2" long Steam Engine Build/Optional Sensor Vent
Tube Thread Sealer High Temperature Thread Sealer
Gal Mineral Oil Engine lube 14 [14]


TOTAL = ???

Alternatively Cast Iron Cylinder Material can be found http://www.mcmaster.com/#8929k18/=gnvh3 for 41.47 per cylinder

See also Steam Engine Bill of Materials/2009.

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