D3D v19.04: Difference between revisions

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*Supervolcano Nozzle add-on
*Supervolcano Nozzle add-on
*Rubber optimized extruder - see [[Rubber Extruder]]
*Rubber optimized extruder - see [[Rubber Extruder]]
=CAD=
=CAD - Part Library=
==Printer==
[[File:framev1902.png|100px]][[File:z1D3Dv1902.png|100px]][[File:axis_half_carriage.png|100px]][[File:frame+axes.png|100px]][[File:frame+axes+extruder.png|100px]][[File:xy_bracket.png|100px]][[File:finished_v1902.png|100px]][[File:raisedbed.png|100px]][[File:withcablechain.png|100px]][[File:endstopholder2.png|100px]][[File:cablechainbracket.png|100px]][[File:xy_bracket_hole.png|100px]][[File:limitswitch.png|100px]][[File:endstop_assy.png|100px]][[File:e3dtitanbracket.png|100px]][[File:framebracket.png|100px]][[File:xcable.png|100px]][[File:ycable.png|100px]][[File:finalprinter1902.png|100px]]
<gallery perrow=6>
File:finalprinter1902.png|'''D3D v19.02 Final Assembly''' - size:nullkb - FreeCAD -[[File:D3Dfinalassemblyv1902.fcstd]]
File:framev1902.png|'''12" Frame''' - size:nullkb - FreeCAD -[[File:frame1902.fcstd]]
File:framebracket.png|'''Bracket for bonding frame together without welding.''' - FreeCAD -[[File:framebracket.fcstd]]. STL - [[File:framebracket.stl]]
File:z1D3Dv1902.png|'''Z1 axis''' - size:nullkb - FreeCAD -[[File:z1D3Dv1902.fcstd]]
File:Motorside.jpg|[[File:check.png]]'''[10] Motor Side of Axis''' - 221k - FreeCAD -[[File:Universal_axis_motor_side.fcstd]]. STL - [[File:Universal axis motor side.stl]]
File:simplecarriage.png|Universal axis carriage: [[File:Universal_axis_carriage_side.fcstd]]. STL - [[File:Universal_axis_carriage_side.stl]]
File:axis_half_carriage.png|Half carriage: [[File:axis_half_carriage.fcstd]]. STL - [[File:axis_half_carriage.stl]]
File:idlershort.jpg|[[File:check.png]]'''[10] Short Idler Side''' - 75k - FreeCAD - [[File:Universal_Axis_Idler_Side_short_version.fcstd]]. STL - [[File:Universal_Axis_Idler_Side_short_version.stl]].
File:xcable.png|[[File:check.png]]'''X cable chain'''  - FreeCAD - [[File:x_cable_chain.fcstd]].
File:ycable.png|[[File:check.png]]'''Y cable chain'''  - FreeCAD - [[File:y_cable_chain.fcstd]].
File:cablechainbracket.png|[[File:check.png]]'''Cable chain bracket'''  - FreeCAD - [[File:cable_chain_bracket.fcstd]].
File:xy_bracket_hole.png|'''XY Bracket''' - FreeCAD - [[File:xy_bracket.fcstd]]. STL - [[File:xy_bracket.stl]].
file:link.jpg|[[File:check.png]]'''Cable Chain Main Link'''. [[File:link.fcstd]]. STL - [[File:link.stl]]
File:chain.jpg|[[File:check.png]]'''Beginning Cable Piece'''  - [[File:D3dcablechain_beginning.stl]].
File:chain.jpg|[[File:check.png]]'''End Cable Piece'''  - [[File:d3dcablechain_end.fcstd]]. [[File:D3dcablechain_end.stl]].
File:endstopholder2.png|'''Endstop holder.'''  - [[File:endstopholder2.fcstd]]. [[File:endstopholder2.stl]]. See [[Open Source Endstop Holder]]
File:limitswitch.png|'''Generic limit switch.'''  - [[File:limitswitch.fcstd]]. Source: [https://grabcad.com/library/generic-mechanical-endstop-1]
File:endstop_assy.png|'''Endstop holder assembly.'''  - [[File:endstop_assy.fcstd]].
File:cablechainbracket.png|'''Y Cable Chain Mounting Bracket.'''  - [[File:cablechainbracket.fcstd]]. [[File:cablechainbracket.stl]].
File:e3dtitanbracket.png|'''E3D Titan Bracket.'''  - [[File:e3dtitanbracket.fcstd]]. [[File:e3dtitanbracket.stl]].Source - [https://www.thingiverse.com/thing:1477900/#made]
File:Letour 24V power supplyIMG.png|'''LFX_24V Power Supply''' - size:nullkb - FreeCAD -[[File:LFX 24V Power Supply.fcstd]]
</gallery>
Itemized:
#Frame
#Carriage
#Motor piece
#Idler piece
#Half-carriage with regular bearings
#Rods
#Extruder
#Endstop
#Heated Bed
#Cable chain start, simplified
#Cable chain end, simplified
#Cable chain link, simplified
#18 mm bolt
#30 mm bolt
#Angle for holding X to Y axis
#Controller - power supply - borrow from [[Lyman Filament Extruder]]
#Controller - Arduino
#Controller - RAMPS
#Controller - LCD screen - reverse engineer from drawing?
#Controller - MOSFET
==Extruder==
[[File:nozzleassembly.png|100px]]
<gallery perrow=6>
File:oseextruder1902.png|OSE Extruder v19.02 - [[File:oseextruder1902.fcstd]]. Volcano version, tighter fit on carriage, auto Y alignment.
File:nozzleassembly.png|OSE Extruder nozzle assemby. Holds fan and sensor. [[File:nozzleassembly.fcstd]]. STL - [[File:nozzleassembly.stl]]
File:titanstockholder.jpg|Stock Titan Aero mount bracket. See [https://e3d-online.com/titan-motor-bracket]. Bracket - [https://www.thingiverse.com/thing:1477900/remixes] - STEP + STL. Check out drawings from E3D - [https://e3d-online.dozuki.com/c/Titan_Aero_Drawings_and_Models]. STEP of Bracket - [[File:Bracket.fcstd]]
File:titanwithmotor.png|Titan Aero with motor - [https://github.com/OpenSourceEcology/3D-Printer-Part-Library/blob/master/titanwithmotor.fcstd]
File:opposingbracket.png|Titan Aero mount top plate. [[File:brackettop.fcstd]]. STL - [[File:brackettop.stl]]
File:simplecarriage.png|Simplified carriage: [[File:Universal_axis_carriage_side.fcstd]]. (From [[D3D Part Library]])
File:8mmsensor.jpg|8 mm sensor. Download - [[File:8mmsensor.fcstd]]
File:5015blower.jpg|[[File:5015blower.fcstd]] '''5015 Blower'''
File:40x10fan.png|[[File:40x10fan.fcstd]] '''40x10mm fan'''
</gallery>


=Working Doc=
=Working Doc=

Revision as of 20:50, 27 April 2019

Overview

Features

  • Eco edition - insulated heatbed for 30%-60% lower energy consumption while printing with heated bed
  • Upgraded to 24V control system
  • Silent stepper drivers - uses TMC2208 in legacy mode instead of A4988
  • 500W heatbed for 1 minute bed heatup time
  • Added built-in GFCI electrical safety breaker as a standard feature
  • Still uses the Titan Aero extruder with 3 mm nozzle
  • Auto bed leveling with babystepping correction

Future Work

CAD

CAD - Part Library

Printer

Framev1902.pngZ1D3Dv1902.pngAxis half carriage.pngFrame+axes.pngFrame+axes+extruder.pngXy bracket.pngFinished v1902.pngRaisedbed.pngWithcablechain.pngEndstopholder2.pngCablechainbracket.pngXy bracket hole.pngLimitswitch.pngEndstop assy.pngE3dtitanbracket.pngFramebracket.pngXcable.pngYcable.pngFinalprinter1902.png


Itemized:

  1. Frame
  2. Carriage
  3. Motor piece
  4. Idler piece
  5. Half-carriage with regular bearings
  6. Rods
  7. Extruder
  8. Endstop
  9. Heated Bed
  10. Cable chain start, simplified
  11. Cable chain end, simplified
  12. Cable chain link, simplified
  13. 18 mm bolt
  14. 30 mm bolt
  15. Angle for holding X to Y axis
  16. Controller - power supply - borrow from Lyman Filament Extruder
  17. Controller - Arduino
  18. Controller - RAMPS
  19. Controller - LCD screen - reverse engineer from drawing?
  20. Controller - MOSFET

Extruder

Nozzleassembly.png

Working Doc

edit

Links

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