D3D v19.04: Difference between revisions
|  (→Code) |  (→Code) | ||
| Line 178: | Line 178: | ||
| :*Changed 408 to 425 steps per mm for Titan Aero - #define DEFAULT_AXIS_STEPS_PER_UNIT   { 80, 80, 80, 425 } | :*Changed 408 to 425 steps per mm for Titan Aero - #define DEFAULT_AXIS_STEPS_PER_UNIT   { 80, 80, 80, 425 } | ||
| :*Change probe location from 20 to -20 - #define X_PROBE_OFFSET_FROM_EXTRUDER -20 | :*Change probe location from 20 to -20 - #define X_PROBE_OFFSET_FROM_EXTRUDER -20 | ||
| :*Changed X and Y bed limits to 8" - #define Y_MAX_POS 204 //changed from 175 | |||
| =Links= | =Links= | ||
Revision as of 18:06, 1 May 2019
Overview
- Builds on the D3D v19.02 3D printer.
Features
- Eco edition - insulated heatbed for 30%-60% lower energy consumption while printing with heated bed
- Upgraded to 24V control system
- Silent stepper drivers - uses TMC2208 in legacy mode instead of A4988
- 500W heatbed for 1 minute bed heatup time
- Added built-in GFCI electrical safety breaker as a standard feature
- Still uses the Titan Aero extruder with 3 mm nozzle
- Auto bed leveling with babystepping correction
Future Work
- Dual extruders borrowed from LulzBot TAZ Pro
- Supervolcano Nozzle add-on
- Rubber optimized extruder - see Rubber Extruder
Working Doc
CAD
 Hint: Tasks: (1) Updating Y axis holding bracket including 3D printed Corner Fit. (2) New insulated bed. (3) 3D Printed Control Panel. (4) Offset cable chain start piece.
 Hint: Tasks: (1) Updating Y axis holding bracket including 3D printed Corner Fit. (2) New insulated bed. (3) 3D Printed Control Panel. (4) Offset cable chain start piece.  
CAD - Part Library
Heatbed
- D3D v19.02 Final Assembly - size:nullkb - FreeCAD -File:D3Dfinalassemblyv1902.fcstd 
- Heatbed snap-buckle for mounting bed. - size:nullkb - FreeCAD -File:Heatbed snapbuckle1904.fcstd 
- heatbed_body1904 - size:nullkb - FreeCAD -File:Heatbed body1904.fcstd. STL - File:Heatbed body1904.stl 
Frame
- D3D v19.02 Final Assembly - size:nullkb - FreeCAD -File:D3Dfinalassemblyv1902.fcstd 
- 12" Frame - size:nullkb - FreeCAD -File:Frame1902.fcstd 
- Frame spacer - size:nullkb - FreeCAD -File:Framespacer v1904.fcstd 
Printer
- D3D v19.02 Final Assembly - size:nullkb - FreeCAD -File:D3Dfinalassemblyv1902.fcstd 
- 12" Frame - size:nullkb - FreeCAD -File:Frame1902.fcstd 
- Bracket for bonding frame together without welding. - FreeCAD -File:Framebracket.fcstd. STL - File:Framebracket.stl 
- Z1 axis - size:nullkb - FreeCAD -File:Z1D3Dv1902.fcstd 
 [10] Motor Side of Axis - 221k - FreeCAD -File:Universal axis motor side.fcstd. STL - File:Universal axis motor side.stl [10] Motor Side of Axis - 221k - FreeCAD -File:Universal axis motor side.fcstd. STL - File:Universal axis motor side.stl
- Universal axis carriage: File:Universal axis carriage side.fcstd. STL - File:Universal axis carriage side.stl 
- Half carriage: File:Axis half carriage.fcstd. STL - File:Axis half carriage.stl 
 [10] Short Idler Side - 75k - FreeCAD - File:Universal Axis Idler Side short version.fcstd. STL - File:Universal Axis Idler Side short version.stl. [10] Short Idler Side - 75k - FreeCAD - File:Universal Axis Idler Side short version.fcstd. STL - File:Universal Axis Idler Side short version.stl.
 X cable chain  - FreeCAD - File:X cable chain.fcstd. X cable chain  - FreeCAD - File:X cable chain.fcstd.
 Y cable chain  - FreeCAD - File:Y cable chain.fcstd. Y cable chain  - FreeCAD - File:Y cable chain.fcstd.
 Y Cable Chain Mounting Bracket.  - FreeCAD - File:Cable chain bracket.fcstd. STL - File:Cablechainbracket.stl. Y Cable Chain Mounting Bracket.  - FreeCAD - File:Cable chain bracket.fcstd. STL - File:Cablechainbracket.stl.
- XY Bracket - FreeCAD - File:Xy bracket.fcstd. STL - File:Xy bracket.stl. 
 Cable Chain Main Link. File:Link.fcstd. STL - File:Link.stl Cable Chain Main Link. File:Link.fcstd. STL - File:Link.stl
 Beginning Cable Piece  - File:D3dcablechain beginning.stl. Beginning Cable Piece  - File:D3dcablechain beginning.stl.
 End Cable Piece  - File:D3dcablechain end.fcstd. File:D3dcablechain end.stl. End Cable Piece  - File:D3dcablechain end.fcstd. File:D3dcablechain end.stl.
- Endstop holder. - File:Endstopholder2.fcstd. File:Endstopholder2.stl. See Open Source Endstop Holder 
- Generic limit switch. - File:Limitswitch.fcstd. Source: [1] 
- Endstop holder assembly. - File:Endstop assy.fcstd. 
- E3D Titan Bracket. - File:E3dtitanbracket.fcstd. File:E3dtitanbracket.stl.Source - [2] 
- LFX_24V Power Supply - size:nullkb - FreeCAD -File:LFX 24V Power Supply.fcstd 
Itemized:
- Frame
- Carriage
- Motor piece
- Idler piece
- Half-carriage with regular bearings
- Rods
- Extruder
- Endstop
- Heated Bed
- Cable chain start, simplified
- Cable chain end, simplified
- Cable chain link, simplified
- 18 mm bolt
- 30 mm bolt
- Angle for holding X to Y axis
- Controller - power supply - borrow from Lyman Filament Extruder
- Controller - Arduino
- Controller - RAMPS
- Controller - LCD screen - reverse engineer from drawing?
- Controller - MOSFET
Extruder
- OSE Extruder v19.02 - File:Oseextruder1902.fcstd. Volcano version, tighter fit on carriage, auto Y alignment. 
- OSE Extruder nozzle assemby. Holds fan and sensor. File:Nozzleassembly.fcstd. STL - File:Nozzleassembly.stl 
- Stock Titan Aero mount bracket. See [3]. Bracket - [4] - STEP + STL. Check out drawings from E3D - [5]. STEP of Bracket - File:Bracket.fcstd 
- Titan Aero with motor - [6] 
- Titan Aero mount top plate. File:Brackettop.fcstd. STL - File:Brackettop.stl 
- Simplified carriage: File:Universal axis carriage side.fcstd. (From D3D Part Library) 
- 8 mm sensor. Download - File:8mmsensor.fcstd 
- File:5015blower.fcstd 5015 Blower 
- File:40x10fan.fcstd 40x10mm fan 
Control Panel
See more at 3D Printer Control Panel
- D3D v19.04 Power Supply - FreeCAD -File:Powersupply v1904.fcstd 
- RAMPS 1.4 - FreeCAD -File:RAMPS14 v1904.fcstd. Full detailed file - 4MB - [7] 
- Stepper driver - FreeCAD -File:Stepperdriver v1904.fcstd. File for detailed LCD controller and endstop can be found at [8] 
- Solid state relay - FreeCAD -File:Ssr v1904.fcstd. Source: [9]. See Fotek SSR. Dimensions verified with Amazon source. 
- Reprap Discount Smart Controller - FreeCAD -File:Smartcontroller v1904.fcstd. Source: [10]. 
- Ground Fault Connection Interrupt (GFCI) outlet - FreeCAD -File:Gfci v1904.fcstd. Source at McMaster Carr: [11]. 
- Plug v1904.pngAC 2 prong plug - FreeCAD -File:Plug v1904.fcstd. Source - 
- Legrand® Pass & Seymour® 15-Amp 125-Volt Black Plug
Code
- Marlin - File:Marlin v1904.zip.
- Change log:
- Endstop_reversing was reversed on X and Y compared to pre v19.02 versions, where we now use default after going to plain endstop, and not the endstop breakout board. Optimizing bed coordinates and bed probing in Marlin. Marlin v19.04 can be used with v19.02 and should be the 8" bed standard from now on.
- Mintemp reduced to 1C from 5C - to allow near freezing performance. Kept above 0, as 0 means disconnected. Thus, thermistor lockout is still present
- Changed 408 to 425 steps per mm for Titan Aero - #define DEFAULT_AXIS_STEPS_PER_UNIT { 80, 80, 80, 425 }
- Change probe location from 20 to -20 - #define X_PROBE_OFFSET_FROM_EXTRUDER -20
- Changed X and Y bed limits to 8" - #define Y_MAX_POS 204 //changed from 175
 
































![[10] Motor Side of Axis - 221k - FreeCAD -File:Universal axis motor side.fcstd. STL - File:Universal axis motor side.stl](/images/thumb/4/45/Motorside.jpg/120px-Motorside.jpg)


![[10] Short Idler Side - 75k - FreeCAD - File:Universal Axis Idler Side short version.fcstd. STL - File:Universal Axis Idler Side short version.stl.](/images/thumb/a/ae/Idlershort.jpg/120px-Idlershort.jpg)







![Generic limit switch. - File:Limitswitch.fcstd. Source: [1]](/images/thumb/2/2e/Limitswitch.png/120px-Limitswitch.png)

![E3D Titan Bracket. - File:E3dtitanbracket.fcstd. File:E3dtitanbracket.stl.Source - [2]](/images/thumb/7/79/E3dtitanbracket.png/120px-E3dtitanbracket.png)




![Stock Titan Aero mount bracket. See [3]. Bracket - [4] - STEP + STL. Check out drawings from E3D - [5]. STEP of Bracket - File:Bracket.fcstd](/images/thumb/5/51/Titanstockholder.jpg/120px-Titanstockholder.jpg)
![Titan Aero with motor - [6]](/images/thumb/7/78/Titanwithmotor.png/120px-Titanwithmotor.png)











![RAMPS 1.4 - FreeCAD -File:RAMPS14 v1904.fcstd. Full detailed file - 4MB - [7]](/images/thumb/a/a5/RAMPS14_v1904.png/120px-RAMPS14_v1904.png)
![Stepper driver - FreeCAD -File:Stepperdriver v1904.fcstd. File for detailed LCD controller and endstop can be found at [8]](/images/thumb/a/a8/Stepperdriver_v1904.png/120px-Stepperdriver_v1904.png)
![Solid state relay - FreeCAD -File:Ssr v1904.fcstd. Source: [9]. See Fotek SSR. Dimensions verified with Amazon source.](/images/thumb/b/ba/Ssr_v1904.png/120px-Ssr_v1904.png)
![Reprap Discount Smart Controller - FreeCAD -File:Smartcontroller v1904.fcstd. Source: [10].](/images/thumb/f/fe/Smartcontroller_v1904.png/120px-Smartcontroller_v1904.png)
![Ground Fault Connection Interrupt (GFCI) outlet - FreeCAD -File:Gfci v1904.fcstd. Source at McMaster Carr: [11].](/images/thumb/5/50/Gfci_v1904.png/117px-Gfci_v1904.png)